Assistance vice president Mechanical Maintenance

Talent Hired-the Job Store; Pune District; On-site; INR 600,000 - 900,000; Full time

Job summary

Talent Hired-The Job Store in Pune, Maharashtra is seeking an experienced Mechanical Maintenance professional to lead a 10-20 person team, ensure equipment uptime, and drive TPM-driven maintenance programs.

You will troubleshoot CNC turning and grinding, HMC/VMC machines, hydraulics and pneumatics, and perform root-cause analyses to prevent downtime. A strong emphasis on safety, PM/CBM/TBM, and continuous improvement is required.

Qualifications

• Troubleshooting CNC turning, grinding, HMC, VMC, heat treatment on day-to-day basis.
• Diagnosis and rectification of day-to-day breakdowns in shifts.
• Knowledge of drawing and Precision Machine Assembly.
• Knowledge of Hydraulic and Pneumatic systems.
• Knowledge of preventive/predictive/conditioning monitoring for HMC, VMC & CNC machines.
• Spindle reconditioning knowledge.
• Knowledge of CNC programming and machine geometry.
• Electrical and utilities awareness.

Responsibilities

• Ensure equipment availability as per target and KPI.
• Lead and mentor a team of 10-20 people to achieve TPM targets.
• Implement TPM tools and techniques like PM, CBM & TBM.
• Maintain and manage mechanical spare parts inventory and history cards.
• Follow planned and preventive maintenance schedules and safety protocols.
• Perform root cause analysis (why-why) and implement countermeasures.
• Ensure 8% maximum downtime per shift and 98% maintenance plan adherence.
• Adhere to TPM plan and safety interlocks.

Skills

CNC turning

CNC grinding

HMC

VMC

Heat treatment equipment

TPM methodologies

CBM & TBM

Hydraulics

Pneumatics

Root cause analysis

Kaizen

5S

Preventive maintenance

Equipment uptime

Safety (PPE/LOTO)

Job description

Role & responsibilities

• Equipment availability of machine shop is to be ensured as per target.
• To achieve KPI target and business plan.

• Troubleshooting knowledge of CNC turning, grinding, HMC, VMC, heat treatment equipment and CNC & conventional cylindrical grinding is must.
• Should be able to diagnose & rectify day to day breakdowns and able to lead & mentor the team of 10-20 people.
• Conversant with TPM Methodology with its tools & techniques such as PM, CBM & TBM
• Hand on experience in troubleshooting of hydraulics & pneumatics.
• Able to do the Breakdown analysis, and plan counter measure accordingly & strengthen PM activity thereafter.
• Troubleshoot the problems of Mechanical Maintenance dept. & ensure the smooth functioning of Mechanical Maintenance.
• Mechanical spare part management is mandatory requirement
• Proactively identifying areas of obstruction/breakdowns and take steps to rectify the equipments through application or troubleshooting tools
• Should have very good communication skill
• To follow planned and preventive maintenance schedule.
• To follow predictive maintenance and non-confirmative to be addressed.
• To do why-why analysis deriving root cause and kaizen for all equipment downtime
• To maintain equipment history card
• To control maintenance spare cost within target
• In-house repairing of repairable spare assembly.
• To follow TPM approach and 5S activities in concern area of work
• To develop and enhance safe working environment
• Should be responsible for breakdowns & planning and executing preventive maintenance schedules of various machines and instruments to increase operational /machine up-time and equipment reliability.

• Maintain equipment downtime within target in shift (below 8%).
• Planned Maintenance Schedule Adherence -98%
• why-why analysis adherence 100% with root cause and kaizen.
• MIC Check sheet adherence 100% & non confirmative addressed through ODR
• Equipment history card entry-100% Adherence.
• 100% adherence to TPM implementation plan.
• 100% Compliance to PPE, LOTO & Safety interlocks.

Technical Skills required:

• Troubleshooting knowledge of CNC turning, grinding, HMC, VMC, heat treatment equipment on day-to-day basis
• Should be able to diagnose & rectify day to day breakdowns in shifts.
• Must have knowledge of drawing and Precision Machine Assembly.
• Good knowledge of Hydraulic and Pneumatics.
• Good knowledge of preventive/predicative /conditioning monitoring system of HMC, VMC & CNC machines.
• Special knowledge of spindle reconditioning.
• Knowledge of CNC programming and machine geometry.
• Knowledge of utilities.

• Basic knowledge of Machine tools.
• Should be able to understand and implement TPM concept.