AM DM - Electrical Maintenance Foundry

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Mohali; On-site; INR 600,000 - 900,000; Full time

Job summary

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business] is seeking an experienced foundry electrical maintenance professional in Mohali. The role focuses on planning preventive and predictive maintenance, diagnosing PLC logic, and overseeing high voltage equipment to ensure safe, efficient production.

Ideal candidates will have 3–5 years in foundry electrical maintenance, familiarity with HPML, sand plants, Loramendi core shooters, and strong problem-solving skills for RCA and

Qualifications

• 3-5 years in foundry electrical maintenance.
• Experience with HPML, Sand plant, Loramendi core shooters is preferred.
• Knowledge of EHV/HV/LT switchgear and substations is a plus.
• Exposure to Lean Manufacturing, TPM and Kaizen beneficial.
• Familiarity with safety standards and CEI audits is desirable.

Responsibilities

• Plan and oversee preventive, predictive, and breakdown maintenance of electrical systems.
• Lead root-cause analysis for failures and implement long-term corrective actions.
• Diagnose issues by inspecting PLC logic and SCADA/HMI interfaces.
• Oversee operation and maintenance of high voltage equipment and transformers.
• Monitor power consumption and ensure safe, efficient production.

Skills

Electrical maintenance

PLC programming

SCADA systems

HMI interaction

Tools

Siemens S7-1500 PLC

WinCC SCADA

SEW Movitools

ABB robot operation

Job description

Job Description:

Responsibilities & Key Deliverables

• 1. Experience preferably on Kunkel Wagner make HPML ( High Pressure moulding Line) , Sand plant & Loramendi make core shooter machines along with ABB robot operation & maintenance. Andromat working experience will be added advantage. Preferrably Electrical PM incharge of HPML .To Plan and oversee preventive, predictive, and breakdown maintenance of all electrical systems.Maintain updated PM schedules and ensure timely execution. Lead root‑cause analysis (RCA) for failures and implement long‑term corrective actions.
• 2. Ablility to diagnose issues by inspecting PLC logic of siemens S7-1500 PLC, WinCC SCADA and HMI required. Experience in SEW- Movitools software for setup of SEW VFD & adjustment of its parameters adjustment, etc.Ensure optimum utilization of equipment to achieve production targets & to create safe working environment to maintain the equipment like HPML /Sand plant/Loramendi core shooters / Instrumentation /PLC programming related.Upkeep of Mold Shop, Sand Plant, Loramendi machinery with Minimum down time, Minimum cost of spares & Power consumption.
• 3. Good working knowledge of High Voltage Equipmet with Power Intensive Loads like Melt shop , Grids, LCSSs, Utilities. Oversee operation and maintenance of: EHV/HV/LT switchgear and substations , 11kV/33kV transformers, Induction melting furnaces & their cooling systems.
• 4. Experience in Digitization, TPM , Lean Manufacturing and Kaizen.Monitor and optimize power consumption across the foundry.
• 5. Knowledge of Legal compliance as per IE/IS/ISO norms.Ensure compliance with CEA Safety Regulations, Indian Electricity Rules, and state CEI guidelines.Maintain documentation for CEI audits, Mahindra audits, and safety certifications.

Critical Experience

3-5 years in foundry- electrical maintenance