Process Safety Engineer - DSEAR

ZipRecruiter; Birmingham; Hybrid; GBP 58,000 - 60,000; Full time

Job summary

A leading safety consultancy in the UK seeks a Process Safety Engineer – DSEAR Specialist. You will ensure compliance with DSEAR regulations, support risk assessments, and collaborate with engineering teams. Ideal candidates hold a degree in Chemical Engineering and possess proven experience in a COMAH-regulated environment. The role offers a competitive salary and opportunities for professional development.

Benefits

Competitive salary

Benefits package

Opportunities for professional development

Qualifications

• Degree in Chemical Engineering, Process Safety, or related discipline.
• Proven experience in a COMAH-regulated chemical or pharmaceutical environment.
• In-depth knowledge of DSEAR regulations, risk assessment methodologies, and hazardous area classification.

Responsibilities

• Lead and support DSEAR risk assessments and mitigation strategies.
• Develop process safety documentation, including HAZOPs and SIL assessments.
• Investigate process safety incidents and near misses.

Skills

Analytical skills

Communication skills

Stakeholder engagement

Knowledge of DSEAR regulations

Experience with process safety software/tools

Education

Degree in Chemical Engineering

Tools

PROCESS SAFE software

Job description

Overview

Job Title: Process Safety Engineer – DSEAR Specialist

Location: Can be based anywhere across the UK

Salary: £58,000 - £60,000

Type: Full-Time | Permanent

Role Summary

As the Process Safety Engineer, you will be responsible for ensuring the site’s compliance with DSEAR regulations, supporting risk assessments, and driving continuous improvement in process safety performance. You’ll work closely with engineering, operations, and EHS teams to identify hazards, assess risks, and implement robust safety controls.

Responsibilities

• Lead and support DSEAR risk assessments, zoning classification, and mitigation strategies.
• Develop and maintain process safety documentation, including HAZOPs, LOPAs, DSEAR and SIL assessments.
• Provide technical guidance on flammable substances, explosive atmospheres, and ignition source control (HAC).
• Collaborate with engineering and operations teams to ensure safe design and operation of plant equipment.
• Support COMAH safety report updates and regulatory compliance activities.
• Investigate process safety incidents and near misses, identifying root causes and corrective actions.
• Deliver training and awareness sessions on DSEAR and process safety best practices.
• Stay up to date with relevant legislation, standards, and industry developments.

Requirements

• Degree in Chemical Engineering, Process Safety, or related discipline.
• Proven experience in a COMAH-regulated chemical or pharmaceutical environment.
• In-depth knowledge of DSEAR regulations, risk assessment methodologies, and hazardous area classification.
• Familiarity with ATEX, PSM, and other relevant standards.
• Strong analytical, communication, and stakeholder engagement skills.
• Experience with process safety software/tools.

What We Offer

• A technically challenging and rewarding role in a safety-critical environment.
• Competitive salary and benefits package.
• Opportunities for professional development and further training.
• A collaborative and safety-first culture.