Operator - CCM Pulpit (Steel Industry)

Tanqeeb; Abu Dhabi; On-site; AED 120,000 - 180,000; Full time

Job summary

Tanqeeb in Abu Dhabi is seeking an Operator for the CCM Pulpit in the steelmaking plant. You will operate the Continuous Casting Machine from the pulpit/control station and follow approved procedures to maintain stable casting.

The role requires 5 years of steel industry experience, Diploma or Bachelor’s, and the ability to monitor parameters, coordinate with ladle, tundish, EAF/LRF, and field team, ensuring safety and quality throughout the casting process.

Qualifications

• 5 years' experience in steel industry, specifically in a steel-making plant.
• Diploma or Bachelor's degree in a relevant field.
• Experience operating Continuous Casting Machine (CCM) from pulpit/control station.

Responsibilities

• Operate the CCM Pulpit/Continuous Casting Machine per approved operating procedures.
• Monitor CCM operating parameters continuously during casting and adjust as required.
• Coordinate with ladle preparation/handling team, tundish, and with EAF/LRF and crane operators for smooth material transfer.
• Monitor mould and strand operation; maintain mould-level stability and product quality.
• Respond to casting abnormalities and follow emergency procedures; informShift In-Charge as needed.
• Ensure billets meet required size, grade, and quality specifications with traceability.
• Maintain continuous communication with CCM field team for smooth operations.
• Maintain production continuity and conduct proper shift handover with documented parameters.
• Monitor equipment condition and housekeeping; report abnormalities to Maintenance.
• Adhere to all safety and HSE procedures, wear PPE, and follow PTW/LOTO requirements.

Education

Diploma/Bachelor's

Job description

Job description

About the job Operator - CCM Pulpit (Steel Industry)

Professional Experience (Must Have)

5 years' Experience In steel industry intoSteel Making Plant

Minimum Qualifications

Diploma/Bachelor's

Key Responsibilities

• 1. CCM Pulpit Operation
  • Operate the Continuous Casting Machine from the pulpit/control station as per approved operating procedures.
  • Monitor CCM operating parameters continuously during casting.
  • Control and adjust casting speed, mould level and other parameters according to production requirements.
  • Monitor HMI/control screens and respond appropriately to alarms and abnormal conditions.
  • Ensure stable casting operation throughout the heat.
• 2. Casting Parameter Monitoring
  • Monitor critical parameters including:
    • Casting speed
    • Mould level
    • Tundish level
    • Cooling water parameters
    • Strand temperature
    • Withdrawal speed
    • Casting sequence
    • Other process parameters.
  • Make necessary adjustments within approved operating limits.
  • Report abnormal parameter deviations to the Shift In-Charge.
• 3. Ladle & Tundish Coordination
  • Coordinate with the ladle preparation/handling team during ladle changes.
  • Monitor tundish level and casting continuity.
  • Coordinate with EAF/LRF and crane operators for smooth transfer of molten steel.
  • Ensure correct heat and grade information is maintained throughout the casting sequence.
• 4. Mould & Strand Monitoring
  • Monitor mould operation and mould-level stability.
  • Identify abnormal mould conditions and take corrective action as per SOP.
  • Monitor strand condition and cooling performance.
  • Coordinate with field operators regarding mould, cooling and strand abnormalities.
• 5. Casting Abnormalities
  • Respond to casting abnormalities such as:
    • Breakouts
    • Mould level fluctuations
    • Strand problems
    • Nozzle/blockage issues
    • Cooling-water abnormalities
    • Withdrawal problems
    • Casting speed instability.
  • Take immediate action according to approved emergency procedures.
  • Inform the Shift In-Charge and relevant teams about major abnormalities.
• 6. Billet Production & Quality
  • Ensure billets are produced according to required size, grade and quality specifications.
  • Monitor casting sequence and product identification.
  • Coordinate with QC/Metallurgy regarding quality issues.
  • Ensure proper heat number and traceability of billets.
  • Support identification and segregation of non-conforming billets.
• 7. Coordination with CCM Field Team
  • Coordinate continuously with field operators, tundish operators, mould operators, cutting operators and other CCM personnel.
  • Communicate instructions clearly during casting operations.
  • Ensure smooth coordination between the pulpit and field operations.
• 8. Production & Shift Handover
  • Maintain production continuity according to the shift plan.
  • Monitor heat/casting progress and production targets.
  • Record important operating parameters and abnormalities.
  • Conduct proper shift handover and communicate pending issues to the incoming operator.
• 9. Equipment & Housekeeping
  • Monitor the condition of CCM equipment from the pulpit.
  • Immediately report equipment abnormalities to Maintenance.
  • Ensure the pulpit/control room is kept clean and organized.
  • Maintain required operating logs and checklists.
• 10. Safety & HSE
  • Strictly follow all steel plant safety procedures.
  • Follow emergency shutdown and abnormal casting procedures.
  • Use required PPE when entering operational areas.
  • Follow Permit-to-Work and LOTO requirements where applicable.
  • Maintain awareness of molten steel, high-temperature equipment and other plant hazards.
  • Report unsafe conditions and incidents immediately.