Remote Chemical Process Scale-Up Engineer

Placements24; Upington; Hybrid; ZAR 1,500,000 - 2,700,000; Full time

Benefits offered by this job

Bonus potential

Private medical coverage

Home office setup allowance

Professional development

Flexible remote work

Job summary

Placements24 is seeking a Remote Chemical Process Scale-Up Engineer to drive the transition of novel chemical processes from laboratory to pilot and full production. This fully remote role requires strong fundamentals in chemical engineering and hands-on scale-up experience, with emphasis on safety and modeling.

You will collaborate with R&D, process engineering, and manufacturing teams across locations, define scale-up strategies, and produce design documents while ensuring economic viability

Qualifications

• Master’s or PhD in Chemical Engineering with a specialization in process development and scale‑up.
• 7+ years of experience focused on chemical process scale‑up and technology transfer.
• Proven track record of successfully scaling up complex chemical processes.
• Expertise in process simulation software (e.g., Aspen Plus, Chemcad) and statistical analysis tools.

Responsibilities

• Develop and execute scale‑up plans from lab to pilot and commercial scales.
• Address scale‑up challenges including mass/heat transfer, mixing, and safety.
• Oversee pilot plant operations and optimize parameters.
• Collaborate remotely with R&D chemists, process engineers, and manufacturing teams.
• Perform process modeling and simulation to predict scale‑up behavior.

Skills

Process scale-up

Mass/Heat transfer

Remote collaboration

Project management

Reaction engineering

Aspen Plus

Chemcad

Statistical analysis

Education

M.S. or PhD in Chemical Engineering

Tools

Aspen Plus

Chemcad

Job description

About the Role

Our client, a leading innovator in advanced materials, is actively seeking a Remote Chemical Process Scale-Up Engineer to spearhead the transition of novel chemical processes from laboratory to pilot and commercial scales. This is a fully remote position, offering a unique opportunity to work on groundbreaking projects without geographical constraints. You will play a crucial role in defining and executing scale-up strategies, ensuring that our innovative chemical processes are robust, safe, and economically viable. The ideal candidate possesses a deep understanding of chemical engineering principles, extensive experience in process scale‑up, and exceptional remote collaboration skills. We are looking for a proactive and analytical engineer who can effectively bridge the gap between R&D and manufacturing, driving successful commercialization of new technologies.

Key Responsibilities

• Develop and execute comprehensive scale‑up plans for new chemical processes from lab to pilot and commercial scales.
• Identify and address critical scale‑up challenges, including mass transfer, heat transfer, mixing, and safety considerations.
• Design and oversee pilot plant operations, troubleshooting issues and optimizing parameters.
• Collaborate closely with R&D chemists, process engineers, and manufacturing teams in a remote setting.
• Perform process modeling and simulation to predict scale‑up behavior and optimize designs.
• Develop PFDs, P&IDs, equipment specifications, and operating procedures for pilot and commercial scale.
• Conduct rigorous safety assessments and HAZOP studies for scaled‑up processes.
• Analyze pilot plant data to validate process designs and inform scale‑up decisions.
• Prepare detailed technical reports, scale‑up documentation, and cost estimates.
• Ensure compliance with environmental, health, and safety regulations throughout the scale‑up process.

Requirements

• Master’s or PhD in Chemical Engineering with a specialization in process development and scale‑up.
• A minimum of 7 years of experience focused on chemical process scale‑up and technology transfer.
• Proven track record of successfully scaling up complex chemical processes.
• Expertise in process simulation software (e.g., Aspen Plus, Chemcad) and statistical analysis tools.
• Strong understanding of reaction engineering, separation technologies, and process safety.
• Excellent remote communication, project management, and problem‑solving skills.
• Ability to work autonomously and manage multiple projects concurrently.
• Experience in advanced materials or specialty chemicals scale‑up is highly desirable.
• Must have a dedicated remote workspace with reliable high‑speed internet access.
• Candidates are welcome from anywhere in South Africa, with proximity to a major transport hub like Upington, Northern Cape considered beneficial.

Benefits

• Highly competitive salary with significant bonus potential tied to project success.
• Comprehensive private medical coverage and retirement savings plans.
• Generous allowance for home office setup and professional development.
• Opportunity to work on cutting‑edge technologies and make a substantial impact.
• Flexible remote working arrangements to promote work‑life balance.