Position Title: Lead Mold Maker
Wage: $45.00-$50.00/hour Shift: 1st Hours: 6:30am-3:30pm Mequon, WI.
We are seeking an experienced Lead Mold Maker to provide hands-on technical leadership within a tool room supporting high-volume rigid plastic manufacturing. This is a direct hire opportunity in Mequon, WI.
Lead Mold Maker Responsibilities include but are not limited to:
- Tool Room Leadership - Lead daily tool room activities and prioritize mold changeovers, repairs, preventative maintenance, and production support
- Provide hands-on technical leadership for complex mold troubleshooting and repairs
- Mentor and develop tool room personnel
- Establish and maintain best practices for mold repair, preventative maintenance, and documentation
- Maintain appropriate inventories of tooling parts and department supplies
- Coordinate with outside vendors for specialized tooling and repair services as needed
Mold Repair, Machining & Tooling
- Build new mold components and modify, maintain, and repair injection and/or blow molds used in plastic manufacturing
- Perform precision machining using mills, lathes, grinders, EDM equipment, polishing equipment, and other tool room machinery
- Diagnose and correct mold-related problems, including flash, short shots, dimensional variation, cosmetic defects, and tooling damage
- Troubleshoot various manifold/hot runner heating systems and perform necessary repairs
- Work with hot runner systems, slides, lifters, and complex multi-cavity molds
- Use SolidWorks and Mastercam to interpret mold geometry, develop machining strategies, and support repairs or new component builds
- Perform precision mold fitting while maintaining tight tolerances
- Troubleshoot and service hydraulic and pneumatic components related to tooling
- Perform basic electrical troubleshooting as it relates to molds and tooling
- Support mold sampling, tryouts, and new product launches as needed
Continuous Improvement
- Identify tooling and mold design improvements that can increase mold life, improve cycle times, enhance part quality, and reduce downtime
- Develop and support preventative maintenance programs
- Participate in mold design revisions and cost-saving initiatives
- Support continuous improvement programs utilizing Lean, Six Sigma, or similar methodologies
Quality & Safety
- Maintain dimensional accuracy and tight tolerances on all tooling work
- Follow established safety procedures, tool room standards, and manufacturing practices
- Support quality requirements related to product specifications and customer expectations
- Safely operate overhead cranes for movement of large injection molds and tooling
- Safely operate forklifts and other material-handling equipment
- Follow all applicable food safety, quality, PPE, and manufacturing procedures
Lead Mold Maker Requirements:
- High school diploma or equivalent required; associate degree or technical-school education preferred
- 7+ years of mold-making experience within plastics manufacturing required
- Strong experience with plastic injection molding preferred
- Experience supporting high-volume plastics manufacturing strongly preferred
- State-indentured Journeyman Mold Maker certification/card required
- Strong experience with hot runner systems, slides, lifters, and complex multi-cavity molds
- Advanced knowledge of mold repair, mold fitting, precision machining, and troubleshooting
- Ability to read and interpret blueprints, CAD drawings, tooling schematics, and technical documentation
- Experience with SolidWorks and Mastercam in a tool room environment
- Ability to operate mills, lathes, grinders, EDM equipment, and common tool room machinery
- Working knowledge of hydraulic, pneumatic, and basic electrical systems as they relate to tooling
- Strong mechanical troubleshooting and root-cause problem-solving skills
- Ability to work independently while also providing technical direction and leadership to others
- Basic proficiency with Microsoft Word, Excel, Outlook, and other Windows-based applications
- Extended periods of standing, reaching, bending, and working around injection molding equipment
- Frequently lift and carry up to 50 pounds
- Occasionally lift and carry up to 75 pounds
- Safely climb and work around plastic injection molding presses
- Operate overhead cranes and large forklifts
- Work safely around moving mechanical equipment and manufacturing machinery
- Wear required PPE, including safety glasses and hearing protection
We are proud to be an equal opportunity employer.