Senior Submarine AM Engineer — Secret Clearance

Serco; Herndon (VA); On-site; USD 90,000 - 130,000; Full time

Job summary

Serco Inc. is seeking a Senior Additive Manufacturing Engineer to support the Virginia Class Submarine Program (PMS450) in the Washington, DC area.

Responsibilities include design, development, testing of additive processes, building optimized print parameters, and coordinating with Materials Engineers. The role demands a DoW Secret clearance, a mechanical engineering degree, and at least 10 years of propulsion/additive experience.

Qualifications

• Active DoW Secret security clearance is required.
• Bachelor’s degree in mechanical engineering or related field.
• 10+ years of propulsion component design or metallic additive technology experience.
• Strong communication and analytical skills; able to brief senior leaders.

Responsibilities

• Plan and develop Acquisition Management solutions on mid-level initiatives.
• Provide AM engineering consulting and conduct technical reviews.
• Analyze production design data; test and evaluate AM changes; assess production readiness.
• Advise on risk mitigation, migration strategies, and program schedules.
• Lead teams as needed and work independently to meet deadlines.

Skills

Security clearance

MS Office

DoW Secret clearance

Education

Bachelor’s degree in mechanical engineering

Master’s degree in aeronautical/ mechanical engineering (preferred)

Tools

FEMAP

ANSYS

Job description

Serco Inc. is seeking a Senior Additive Manufacturing Engineer to support the Virginia Class Submarine Program (PMS450) in the Washington, DC area.

Responsibilities include design, development, testing of additive processes, building optimized print parameters, and coordinating with Materials Engineers. The role demands a DoW Secret clearance, a mechanical engineering degree, and at least 10 years of propulsion/additive experience.