Senior Additive Manufacturing Engineer - Navy Submarines

Serco; Arlington (VA); On-site; USD 140,000 - 190,000; Full time

Job summary

Serco Inc. seeks a Senior Additive Manufacturing Engineer to support the US Navy Virginia Class Submarine program in the Washington, DC area.

The role focuses on design, development, and testing of additive processes, including powder-bed and powder-fed approaches, with emphasis on parts design, process parameters, and production readiness. Candidate will contribute to technical reviews, perform analyses of operability, and coordinate with cross-functional teams to optimize builds, parameter

Qualifications

• Must possess an active DoW Secret security clearance.
• Bachelor’s degree in mechanical engineering or other engineering disciplines.
• Minimum 10 years of experience in propulsion component design or development of metallic additive technologies.
• Excellent communications and analytical skills; able to meet program officials and influence actions to meet milestones.
• Experience briefing senior leaders.
• Proficient with MS Office products (Excel, PowerPoint, Word, Outlook).
• Ability to work in a team and independently, with up to 10% travel.

Responsibilities

• Plan and develop Acquisition Management solutions on mid-level initiatives.
• Provide AM engineering consulting and participate in technical reviews.
• Review and evaluate production design data; prepare and test AM changes.
• Offer recommendations for risk mitigation and program coordination.
• Advise on migration, schedule, and infrastructure upgrades.
• Lead and direct others when needed.

Skills

Additive manufacturing

Prototyping

DOE studies

FEM/ANSYS

Security clearance

Education

Bachelor's degree in mechanical engineering

Master’s degree in aero/ mech engineering

Tools

FEMAP

ANSYS

Topology optimization

Additive machines

Job description

Serco Inc. seeks a Senior Additive Manufacturing Engineer to support the US Navy Virginia Class Submarine program in the Washington, DC area.

The role focuses on design, development, and testing of additive processes, including powder-bed and powder-fed approaches, with emphasis on parts design, process parameters, and production readiness. Candidate will contribute to technical reviews, perform analyses of operability, and coordinate with cross-functional teams to optimize builds, parameter