Senior Process Engineer - Manufacturing Excellence

XNRGY Climate Systems, Inc.; Mesa (AZ); On-site; USD 120,000 - 150,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

401K

Employee Assistance Program

Paid time off

Modern state of the art facility

Job summary

XNRGY Climate Systems in Mesa, Arizona seeks a Senior Process Engineer to drive continuous improvement of manufacturing processes, ensure quality, and maximize efficiency. You will lead line balancing, PFMEA, CapEx planning, and NPI support, collaborating across manufacturing, operations and engineering teams.

You will leverage CAD and simulation tools, mentor junior engineers, and manage change with a data-driven approach, shaping the factory layout and process standards in a modern Industry

Qualifications

• Education: Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field.
• 7+ years of experience in Manufacturing Engineering with progressive advancement.
• Proven experience in Design for Manufacturing and New Product Introduction.
• Strong analytical and problem‑solving skills; data-driven decisions.
• Excellent communication, leadership, and interpersonal skills for coordinating with various departments.
• Ability to manage multiple tasks and adapt to changing priorities.
• Knowledge of CAD and other design and simulation software.
• Experience on Change management.

Responsibilities

• Partner with Manufacturing, Operations, and Engineering to drive continuous improvement in safety, quality, delivery, and cost.
• Develop, optimize, and sustain assembly and manufacturing processes with focus on ergonomics, efficiency, and quality.
• Perform line balancing and capacity analysis using standard time data to support takt time and production targets.
• Create, maintain, and deploy MES work instructions, including quality checkpoints, traceability, and torque/parameter recording.
• Own tooling, fixtures, and equipment standards, including specifications for hand tools, power tools, and major production equipment.
• Design and optimize factory layouts, material flow, and error-proofing solutions, prioritizing design-based prevention.
• Lead PFMEA development and maintain associated control plans.
• Plan and execute CapEx projects and collaborate with equipment vendors to support volume ramps and process optimization.
• Support New Product Introduction (NPI), prototypes, and production readiness through cross-functional collaboration.
• Provide technical documentation, failure analysis, root cause investigations, and corrective action implementation.
• Analyze production performance data and lead improvement initiatives to meet output, quality, and safety goals.
• Mentor and support process engineers and production teams through technical leadership and training.

Skills

Manufacturing engineering

Data-driven decisions

Leadership

Communication

Problem-solving

Change management

NPI

PFMEA

Line balancing

Education

Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering

Tools

CAD

Simulation software

Job description

XNRGY Climate Systems in Mesa, Arizona seeks a Senior Process Engineer to drive continuous improvement of manufacturing processes, ensure quality, and maximize efficiency. You will lead line balancing, PFMEA, CapEx planning, and NPI support, collaborating across manufacturing, operations and engineering teams.

You will leverage CAD and simulation tools, mentor junior engineers, and manage change with a data-driven approach, shaping the factory layout and process standards in a modern Industry