Sr. Process Engineer

XNRGY Climate Systems, Inc.; Mesa (AZ); On-site; USD 120,000 - 150,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

401K

Employee Assistance Program

Paid time off

Modern state of the art facility

Job summary

XNRGY Climate Systems in Mesa, Arizona seeks a Senior Process Engineer to drive continuous improvement of manufacturing processes, ensure quality, and maximize efficiency. You will lead line balancing, PFMEA, CapEx planning, and NPI support, collaborating across manufacturing, operations and engineering teams.

You will leverage CAD and simulation tools, mentor junior engineers, and manage change with a data-driven approach, shaping the factory layout and process standards in a modern Industry

Qualifications

• Education: Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field.
• 7+ years of experience in Manufacturing Engineering with progressive advancement.
• Proven experience in Design for Manufacturing and New Product Introduction.
• Strong analytical and problem‑solving skills; data-driven decisions.
• Excellent communication, leadership, and interpersonal skills for coordinating with various departments.
• Ability to manage multiple tasks and adapt to changing priorities.
• Knowledge of CAD and other design and simulation software.
• Experience on Change management.

Responsibilities

• Partner with Manufacturing, Operations, and Engineering to drive continuous improvement in safety, quality, delivery, and cost.
• Develop, optimize, and sustain assembly and manufacturing processes with focus on ergonomics, efficiency, and quality.
• Perform line balancing and capacity analysis using standard time data to support takt time and production targets.
• Create, maintain, and deploy MES work instructions, including quality checkpoints, traceability, and torque/parameter recording.
• Own tooling, fixtures, and equipment standards, including specifications for hand tools, power tools, and major production equipment.
• Design and optimize factory layouts, material flow, and error-proofing solutions, prioritizing design-based prevention.
• Lead PFMEA development and maintain associated control plans.
• Plan and execute CapEx projects and collaborate with equipment vendors to support volume ramps and process optimization.
• Support New Product Introduction (NPI), prototypes, and production readiness through cross-functional collaboration.
• Provide technical documentation, failure analysis, root cause investigations, and corrective action implementation.
• Analyze production performance data and lead improvement initiatives to meet output, quality, and safety goals.
• Mentor and support process engineers and production teams through technical leadership and training.

Skills

Manufacturing engineering

Data-driven decisions

Leadership

Communication

Problem-solving

Change management

NPI

PFMEA

Line balancing

Education

Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering

Tools

CAD

Simulation software

Job description

Who are we?

XNRGY Climate Systems is a North American leader in sustainable design and advanced manufacturing of custom air treatment systems focused on research and energy development contributing to the reduction of carbon footprint.

As part of this expansion in the US, XNRGY is seeking a qualified and experienced on-site Sr. Process Engineer to join the team. Reporting to the Process Engineering Manager, this position will perform continuous improvement and sustainment of manufacturing processes to maximize efficiency and ensure proper quality.

An overview of your responsibilities!

• Partner with Manufacturing, Operations, and Engineering to drive continuous improvement in safety, quality, delivery, and cost

• Develop, optimize, and sustain assembly and manufacturing processes with a focus on ergonomics, efficiency, and quality

• Perform line balancing and capacity analysis using standard time data to support takt time and production targets

• Create, maintain, and deploy MES work instructions, including quality checkpoints, traceability, and torque/parameter recording

• Own tooling, fixtures, and equipment standards, including specifications for hand tools, power tools, and major production equipment

• Design and optimize factory layouts, material flow, and error-proofing (poka-yoke) solutions, prioritizing design-based prevention

• Lead PFMEA development and maintain associated control plans

• Plan and execute CapEx projects and collaborate with equipment vendors to support volume ramps and process optimization

• Support New Product Introduction (NPI), prototypes, and production readiness through cross-functional collaboration

• Provide technical documentation, failure analysis, root cause investigations, and corrective action implementation

• Analyze production performance data and lead improvement initiatives to meet output, quality, and safety goals

• Mentor and support process engineers and production teams through technical leadership and training

What you'll need, among other things!

• Education: Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field

• Experience: 7+ years of experience in Manufacturing Engineering with progressive advancement

• Proven experience in Design for Manufacturing and New Product Introduction

• Strong analytical and problem-solving skills, with the ability to handle data and make data-driven decisions.

• Excellent communication, leadership, and interpersonal skills for coordinating with various departments

• Ability to manage multiple tasks and adapt to changing priorities

• Knowledge of CAD and other design and simulation software

• Experience on Change management

Do you have other qualifications? Tell us what is unique about you that is a great addition to the team. Does this sound like you?

Why choose XNRGY?

• Competitive salary

• Medical, dental, and vision insurance

• 401K

• Employee Assistance Program

• Paid time off

• A dynamic team, open to change to bring its color

• Modern state of the art facility with Industry 4.0 technology in Mesa, Arizona

• Being part of a green industry transformation

• Fast-growing dynamic environment where entrepreneurial spirit is recognized

• Inclusive and diversity-friendly environment

• Career advancement: XNRGY promotes internal promotion

• Electric charging stations

At XNRGY Climate Systems, we are committed to fostering a diverse and inclusive workplace. We believe that a variety of backgrounds, experiences, and perspectives are essential to driving innovation and achieving success. We welcome individuals who share our passion for sustainability and who are eager to contribute to a more positive environmental future

Are you ready to join our driven team? Join a company that Values Courage, Community, Climate, Customer and Coherence. Be part of carving our footprint and joining a winning team!