Senior Process Engineer, Delivery — Fast-Track Hardware

Alloy Enterprises; Burlington (MA); On-site; USD 110,000 - 135,000; Full time

Benefits offered by this job

401K plan

Medical coverage

Dental coverage

Vision care

Paid time off

On-the-job training

Collaborative environment

Zero Harm safety

Job summary

Johnson Controls is seeking a Sr. Process Engineer, Delivery, to drive high‑performance part delivery for our Stack Forging solutions.

You will tune processes, perform root cause analysis, and work hands‑on on the production floor to ensure quality and timely outcomes. You will lead NPI initiatives, communicate technical trade‑offs to stakeholders, and collaborate across teams in a fast‑growing environment.

Qualifications

• Education: A Bachelor’s degree in engineering with 5–7 years of professional experience, or a PhD with 3+ years of experience.
• Relevant Experience: Previous work experience with at least one of the following: laser cutting, metallurgy, or statistical data analysis.
• Manufacturing background: Experience with manufacturing methods such as casting, machining, sheet metal forming or brazing.
• Hardtech Grit: A proven track record of "making it happen" in complex hardware environments; you have demonstrated resilience and a commitment to getting solutions out the door.
• Communication: Strong ability to articulate technical trade‑offs and project status to both internal teams and external customers.
• Tooling: Familiar with CAD (preferably Onshape), and proficiency with Python for data analysis.

Responsibilities

• Process Tuning & Optimization: Contribute across the process of Stack Forging, including laser cutting, metal‑metal bonding, surface characterization/preparation, complex part geometry design, data and computational analysis, and material property optimization in the support of existing customer projects
• Root Cause Analysis: When things don’t go as expected, you figure out why. You quickly dive deep into the issue, collect critical data, and determine the root cause.
• Hands‑On Execution: Your workspace will extend beyond your desk to the Production floor, where you will provide the production team with insight and expertise to ensure high-quality throughput.
• NPI Implementation: Spearhead the integration of new solutions and processes into active customer projects, ensuring they are ready for delivery.
• Feedback Loop: Act as the voice of the production floor for the broader engineering organization, identify long‑term process improvements and testing capabilities required for effective delivery.

Skills

Strong communication

Ownership

Problem solving

Resilience

Education

Bachelor’s degree in engineering

Tools

CAD (Onshape)

Python

Laser cutting

Metallurgy

Statistical data analysis

Job description

Johnson Controls is seeking a Sr. Process Engineer, Delivery, to drive high‑performance part delivery for our Stack Forging solutions.

You will tune processes, perform root cause analysis, and work hands‑on on the production floor to ensure quality and timely outcomes. You will lead NPI initiatives, communicate technical trade‑offs to stakeholders, and collaborate across teams in a fast‑growing environment.