Senior Process Control Engineer

WestRock; Mill Point (WV); On-site; USD 70,000 - 110,000; Full time

Job summary

An established industry player seeks a Process Control Engineer to innovate and optimize production processes. This role involves designing and implementing advanced control systems, collaborating with engineering teams, and ensuring operational excellence. You'll play a crucial part in enhancing safety and efficiency while contributing to sustainability initiatives within a global packaging company. If you are results-driven, possess strong troubleshooting skills, and thrive in a team-oriented environment, this is the perfect opportunity to make a significant impact.

Benefits

Comprehensive training opportunities

Attractive salary reflecting skills

Corporate culture based on integrity

Focus on Sustainability and Safety

Qualifications

• 5+ years of industrial experience preferred or 10+ years with a two-year degree.
• Strong troubleshooting skills for evaluating root causes and addressing issues.
• Ability to drive large scale control system projects from concept to commissioning.

Responsibilities

• Designs and implements control system logic based on operational needs.
• Assists project engineers in planning and implementing capital projects.
• Maintains mill-wide data historian and related interfaces.

Skills

DCS, PLC and HMI applications

Troubleshooting skills

Field instrumentation knowledge

Process control experience

Strong communication skills

Project management

Safety focus

Education

B.S. Degree in Chemical or Electrical Engineering

Equivalent military experience

Tools

Honeywell TDC

Honeywell Experion

Valmet

Rockwell & Modicon DCS & PLC Systems

Ethernet networks

SharePoint

PowerApps

Flow

Job description

WestRock (NYSE : WRK) is a global leader in sustainable paper and packaging solutions. We are materials scientists, packaging designers, mechanical engineers and manufacturing experts with a shared purpose : Innovate Boldly. Package Sustainably. Guided by our values of integrity, respect, accountability and excellence, we use leading science and technology to more fiber-based packaging forward.

Process Control Engineer – West Point, VA

The opportunity :

The Process Control Engineer position : provides technological and engineering expertise for the implementation of new process control technology and equipment; evaluates and resolves problems with existing process control systems utilizing vendor and / or mill maintenance support when necessary; designs and programs changes to the existing process control systems as needed. This position ensures the control systems are properly deployed to provide the greatest return on investment regarding production, costs, quality as well as safe and environmentally sound operations.

The Process Control Engineer reports to the E&I Maintenance Superintendent.

How you will impact WestRock :

• Utilizes modern process control theory to design and configure systems on new and existing processes.
• Assists project engineers and managers in the planning, development, and implementation of capital projects.
• Engages in development of short and long-term planning of system upgrades and migrations.
• During project design, assists with coordinating the development of control logic and system configuration between the Operating Department and control system suppliers. Participate in factory checkout of equipment prior to delivery to confirm design and functionality.
• Writes operator training manuals and assists with control system operator training.
• Generates procedures used by Maintenance, Operations, and peers.
• Works closely with Operations and Engineering personnel to develop job scopes. Write functional specifications for vendor use in quotations.
• Maintains a strong emphasis on process improvement projects customer focused innovations, cost saving improvements, process optimization, etc.
• Utilizes a proactive approach and project skills to develop solutions to short- and long-term issues.
• Designs and implements control system logic based on process knowledge, applicable safety and environmental requirements, operational need, and maintenance requirements that provide clearly defined benefits.
• Works closely with Maintenance and Operations to identify and resolve issues.
• Leads troubleshooting efforts of systems and processes. Helps promote technical skills in E\I technicians.
• Manage and direct consultants, contractors, and vendors during controls related projects.
• As part of the Process Control team, shares in the responsibility of providing weekend and off-hour availability to support Process Control and IT mill needsas well as startup support from planned and unplanned shutdowns.
• Adheres to all mill safety rules, participates in or may lead safety programs and meetings with the goal of improving safety at the mill. Supports the mill behavior-based safety program.
• Maintains mill-wide data historian (OSIsoft Pi) and related interfaces.
• Evaluates, troubleshoots, and maintains system hardware.
• Perform other duties as assigned.

What you need to succeed :

• B.S. Degree in Chemical or Electrical Engineering is preferred, other engineering degree acceptable with adequate DCS, PLC and HMI application experience.
• Minimum of five years of industrial experience preferred with degree or 10 years plus of industrial experience in DCS, PLC and HMI applications would be required with two-year degree or equivalent military experience.
• Strong knowledge of field instrumentation, control devices, and motor controls required.
• Process control experience within with paper industry experience preferred.
• Strong troubleshooting skillset for evaluating root cause and addressing technical issues with long term solutions in mind.
• Experience with Honeywell TDC, Honeywell Experion, Valmet, Rockwell & Modicon DCS & PLC Systems
• Experience with AC and DC variable speed drives.

Process Control Engineer, continued

• Experience with Ethernet networks including configuration of switches, routers and VLANs.
• Experience with Industrial Communication Protocols including Modbus TCP\IP and Ethernet IP.
• Experience with control loop tuning and performance evaluation tools.
• Strong written and verbal communication skills.
• Results oriented individual capable of handling projects individually, yet able to work efficiently in a highly team-oriented environment.
• Ability to drive large scale control system projects from concept to commissioning.
• Additional skills needed : self-directed, flexible, self-learner, multitasking, results driven, safety focused.
• SharePoint / PowerApps / Flow knowledge a plus

What we offer :

• Corporate culture based on integrity, respect, accountability, and excellence
• Comprehensive training with numerous learning and development opportunities
• An attractive salary reflecting skills, competencies, and potential
• A career with a global packaging company where Sustainability, Safety and Inclusion are business drivers and foundational elements of the daily work.

WestRock Company is an Equal Opportunity Employer committed to creating and maintaining a diverse workforce : Minorities / Females / Disabled / Veterans.

WestRock is an Equal Opportunity Employer. We strive to create and maintain a diverse workforce where everyone feels valued, respected, and included. WestRock does not discriminate on the basis of race, color, religion, national origin, sex, age, disability, veteran status, sexual orientation, gender identity, or any other basis protected by federal, state or local law.

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Senior Control Engineer • West Point Mill, VA