Senior Injection Molding Technician: Diagnostics & Process

1025 LEGO Manufacturing Virginia Inc.; Virginia; On-site; USD 42,000 - 60,000; Full time

Benefits offered by this job

Family Care Leave

Insurances

Wellbeing programs

Colleague Discount

Bonus

Job summary

The LEGO Group is seeking a seasoned injection molding expert in Virginia to lead advanced diagnostics, problem solving, and process optimization for high-volume production. You will diagnose across process, machine, mold, and controls, coordinating with Engineering, Maintenance, Automation, and Quality teams.

You will apply scientific molding principles, run structured studies, and use DOE and capability analysis to deliver repeatable, robust processing windows while ensuring safety and product

Qualifications

• Minimum 5 years of progressively advanced technical experience in injection molding in high-volume manufacturing.
• Advanced expertise in scientific molding, process development, and complex diagnostics.
• Experience leading root-cause investigations and cross-functional project teams.

Responsibilities

• Diagnose complex injection molding problems across process, machine, mold, material, and controls.
• Lead root-cause investigations and coordinate cross-functional teams.
• Verify effectiveness of corrective actions through process capability and production results.

Skills

Injection Molding

Root Cause Analysis

Data Analysis

DOE

Cross-functional Leadership

Education

Associate degree or technical diploma

Tools

PLC/HMI

Job description

The LEGO Group is seeking a seasoned injection molding expert in Virginia to lead advanced diagnostics, problem solving, and process optimization for high-volume production. You will diagnose across process, machine, mold, and controls, coordinating with Engineering, Maintenance, Automation, and Quality teams.

You will apply scientific molding principles, run structured studies, and use DOE and capability analysis to deliver repeatable, robust processing windows while ensuring safety and product