Lead Process Technician

American Plastic Molding; Scottsburg (IN); On-site; USD 60,000 - 80,000; Full time

Job summary

A manufacturing company is seeking a Lead Process Technician to oversee and optimize injection molding processes. You will lead a team in troubleshooting and machine setups, ensuring high-quality output and compliance with safety standards. Responsibilities include conducting daily audits, utilizing IQMS ERP for production tracking, and collaborating with maintenance and quality departments. Customer interaction for project updates is also required, making strong leadership and communication skills essential for this role.

Responsibilities

• Oversee and optimize injection molding processes.
• Lead a team in troubleshooting and machine setups.
• Conduct daily audits for process consistency.
• Utilize IQMS ERP system for production tracking.
• Coordinate with Maintenance and Quality departments.
• Engage with customers for project updates.

Job description

As the Lead Process Technician, you will oversee and optimize all injection molding processes to ensure maximum efficiency and high-quality output. You will lead a team in troubleshooting, continuous improvement, and machine setups while maintaining high safety and production standards.

Key Responsibilities

• Master Setups & Optimization: Define and implement master setups for injection molding machines. Monitor cycle times and use root cause analysis to reduce waste and maintain scrap percentages at or below industry standards.
• New Product Sampling: Lead tool trials and material testing for new products to validate process parameters before full-scale production.
• Leadership & Training: Supervise and train process technicians in machine operation, troubleshooting, and maintenance to enhance overall team performance.
• Daily Auditing: Conduct daily audits to ensure all processes stay consistent with master setups and address any deviations immediately.
• Advanced Tools: Utilize the IQMS ERP system for real-time production tracking, inventory management, and data analysis.
• Collaboration: Coordinate with Maintenance for mold repairs and work with the Quality department to solve product defects.
• Customer Interaction: Engage with customers via phone or email to provide project updates and troubleshoot issues.

Safety & Additional Duties

• Ensure full compliance with Lock Out/Tag Out (LOTO), Spill Prevention, and ISO standards.
• Assist with machine start-up and shutdown procedures.
• Identify and respond to emergency situations and participate in corrective/preventative actions.