Senior FEA Analyst - Heavy Machinery & Design (Remote)

Zen Sherpa LLC

Oregon

Hybrid

USD 130,000 - 180,000

Full time

7 days ago

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Benefits offered by this job

Competitive compensation

PTO & holidays

401(k) plan

Health insurance

Disability protection

Job summary

Zen Sherpa LLC seeks a senior FEA Analyst to perform advanced simulations for heavy machinery, cranes, and high‑capacity structures. This remote role serves nationwide customers with occasional site visits.

You will run FEA (linear/nonlinear, contact, buckling, fatigue) in ANSYS, develop 3D models in SolidWorks or Creo, and generate detailed reports and work packs for field execution. We require a BSME or MSME with 5+ years of FEA experience, strong structural mechanics knowledge, and ability to

Qualifications

BSME or MSME with 5+ years of FEA experience on heavy equipment.
Advanced FEA experience with major components in cranes or heavy systems.
Strong background in structural mechanics and weldments.
U.S. citizen or green card holder; able to travel ~10%.

Responsibilities

Perform FEA simulations (linear, nonlinear, contact, buckling, fatigue, large deflection) using ANSYS or similar tools.
Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems.
Develop 3D models, drawings, and docs in SolidWorks, Inventor, or Creo.
Conduct hand calculations to verify FEA results and support design decisions.
Lead mechanical design from concept through prototype, testing, and field implementation.
Support customers with rapid engineering assessments and problem-solving.
Generate engineering reports, test plans, and work packs for fabrication and field execution.
Collaborate with cross-functional teams, fabricators, and field technicians.
Mentor junior engineers and contribute to design reviews and process improvements.