Senior FEA Analyst - Heavy Equipment & Cranes (Remote)

Zen Sherpa LLC; Davenport (IA); Remote; USD 110,000 - 170,000; Full time

Benefits offered by this job

Competitive compensation

Generous PTO

401(k) retirement plan

Health, dental, vision, and life_ins

Disability protection

Job summary

Zen Sherpa LLC is seeking a Finite Element Analysis (FEA) Analyst to support advanced engineering simulations and mechanical design for heavy equipment. This remote role emphasizes structural mechanics analysis and design leadership across multiple industries nationwide.

You will perform FEA, develop 3D models, and mentor junior engineers while collaborating with field technicians and fabrication teams to deliver robust, safe solutions.

Qualifications

• BSME with 10+ years or MSME with 5+ years in FEA of heavy equipment
• 10+ years mechanical engineering experience in cranes, lifting systems, or heavy machinery
• Advanced FEA experience, ANSYS preferred
• Strong background in structural mechanics, weldments, heavy steel structures, and load-bearing systems
• Proficiency in SolidWorks, Inventor, or Creo
• U.S. Citizen or Green Card holder
• Ability to travel up to 10%

Responsibilities

• Perform FEA simulations (linear, nonlinear, contact, buckling, fatigue, large-deflection) using ANSYS or similar tools
• Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems
• Develop 3D models, detailed drawings, and engineering documentation in SolidWorks, Inventor, or Creo
• Conduct hand calculations to verify FEA results and support design decisions
• Lead mechanical design from concept through prototype, testing, and field implementation
• Support customers with rapid engineering assessments and problem-solving
• Generate engineering reports, test plans, and work packs for fabrication and field execution
• Collaborate with cross-functional teams, fabricators, and field technicians
• Mentor junior engineers and contribute to design reviews and process improvements

Skills

FEA experience

ANSYS

SolidWorks

Structural mechanics

Weldments

Creo

Education

BSME

MSME

Tools

SolidWorks

Inventor

Creo

Job description

Zen Sherpa LLC is seeking a Finite Element Analysis (FEA) Analyst to support advanced engineering simulations and mechanical design for heavy equipment. This remote role emphasizes structural mechanics analysis and design leadership across multiple industries nationwide.

You will perform FEA, develop 3D models, and mentor junior engineers while collaborating with field technicians and fabrication teams to deliver robust, safe solutions.