Senior Failure Analysis Lead, Server Reliability & NPI

INSPYR Solutions; Georgetown (TX); On-site; USD 150,000 - 210,000; Full time

Job summary

INSPYR Solutions is seeking a Senior Manager, Failure Analysis Engineering in Georgetown, TX. The role serves as the technical authority for system-level failure analysis and reliability across the full manufacturing lifecycle—NPI through high-volume manufacturing.

You will lead complex FA, define RCA methodologies, and drive cross-functional resolution to improve product quality and yield. The position requires deep expertise in server hardware architectures, failure physics, and data-driven

Qualifications

• Bachelor's or Master's degree in Electrical Engineering or Computer Engineering.
• 10+ years of experience in failure analysis, reliability engineering, and system debugging.
• Proven ability to influence across engineering, quality, manufacturing and suppliers.

Responsibilities

• Lead complex failure analysis (FA) and root cause analysis (RCA) to identify system-level failure mechanisms across server platforms.
• Define and standardize failure analysis methodologies, tools, processes, and best practices.
• Drive reliability strategy and influence NPI readiness, including DFR, DFT, and test coverage.
• Establish failure trend analysis across yield, escapes, and field returns to enable data-driven decision-making.
• Serve as an escalation point for critical quality issues and lead cross-functional technical problem solving.
• Drive corrective and preventive actions across design, test, and manufacturing to eliminate repeat failures.
• Improve test effectiveness, reduce NTF loops, and strengthen feedback loops into engineering.
• Mentor engineers and elevate failure analysis capabilities across the organization.
• Identify systemic failure drivers and develop technical strategies to improve product reliability and manufacturing performance.

Skills

FA & RCA

System debugging

Data analysis

Python/SQL

Test & measurement

Education

Electrical Engineering

Computer Engineering

Tools

Oscilloscopes

Logic analyzers

Diagnostic tools

Python

SQL

Power BI

Job description

INSPYR Solutions is seeking a Senior Manager, Failure Analysis Engineering in Georgetown, TX. The role serves as the technical authority for system-level failure analysis and reliability across the full manufacturing lifecycle—NPI through high-volume manufacturing.

You will lead complex FA, define RCA methodologies, and drive cross-functional resolution to improve product quality and yield. The position requires deep expertise in server hardware architectures, failure physics, and data-driven