Senior Die Cast Changeover Lead - Cold-Chamber (2nd Shift)

Ilocatum; Cedarburg (WI); On-site; USD 34,000 - 56,000; Full time

Benefits offered by this job

Health/dental/vision benefits

401(k) with company match

Bonus PTO for strong attendance

Pay-for-performance bonus

Job summary

Ilocatum in Cedarburg, WI seeks a Senior Die Cast Changeover Technician for the 2nd shift to lead die changes, set machine parameters, and troubleshoot hydraulic, pneumatic, and automation systems on cold-chamber die casting equipment.

The role offers up to $41/hr with 2nd-shift schedule, comprehensive benefits, 401(k) matching, and growth opportunities within a stable ISO-certified operation.

Qualifications

• Minimum 2+ years of tenure at each previous employer.
• Hands-on die cast setup or heavy machinery changeover experience.
• Mechanical troubleshooting skills.
• Must reside within 45 minutes of Cedarburg, WI.
• U.S. work authorization.
• High School Diploma or GED; technical/vocational training preferred.

Responsibilities

• Execute Die Changes & Setups: Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.
• Set Process Parameters: Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.
• Install Tooling & Auxiliaries: Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts.
• Troubleshoot Process & Quality: Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.
• Verify System Functionality: Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.
• Conduct First-Piece Inspections: Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.
• Enforce Safety Standards: Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns.

Skills

Die cast setup

Heavy machinery changeover

Mechanical troubleshooting

Reading process setup sheets

Education

High School Diploma or GED

Technical/vocational training preferred

Tools

Overhead crane operation

Forklift operation

Rigging equipment

Job description

Ilocatum in Cedarburg, WI seeks a Senior Die Cast Changeover Technician for the 2nd shift to lead die changes, set machine parameters, and troubleshoot hydraulic, pneumatic, and automation systems on cold-chamber die casting equipment.

The role offers up to $41/hr with 2nd-shift schedule, comprehensive benefits, 401(k) matching, and growth opportunities within a stable ISO-certified operation.