Senior Die Cast Changeover Technician – Cold-Chamber Systems (2nd Shift)

Htprof; Cedarburg (WI); Hybrid; USD 51,000 - 85,000; Full time

Benefits offered by this job

401(k) with company match

Health/dental/vision benefits

Bonus PTO for strong attendance

Bonus opportunities

Job summary

Htprof in Cedarburg, WI is seeking a skilled Die Cast Setup Technician to join the 2nd shift. You will perform complete die changes, set machine parameters, and optimize high‑pressure aluminum casting cells to drive quality and efficiency.

Ideal candidates have at least 2 years of tenure at prior employers, hands-on setup or changeover experience, and strong mechanical troubleshooting abilities. Local commute within 45 minutes and US work authorization are required.

Qualifications

• Minimum 2+ years of tenure with prior employers.
• Hands-on die cast setup or heavy machinery changeover experience.
• Strong mechanical troubleshooting skills.
• Must reside within a 45-minute commute of Cedarburg, WI and be US work authorized.

Responsibilities

• Execute die changes and tooling setups for high-pressure aluminum die casting machines and automation equipment.
• Set and fine-tune critical machine parameters (melt temperatures, hydraulic pressures, cycle timing).
• Install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines with overhead cranes and forklifts.
• Troubleshoot setup, machine, or casting defects to optimize cycle times and reduce scrap.
• Verify hydraulic, pneumatic, water/cooling, and automated spray/ladle systems before production sign-off.
• Coordinate with Quality and Production for first-piece inspections.
• Follow Lockout/Tagout and crane safety protocols during all setups and teardowns.

Skills

Die casting

Mechanical troubleshooting

Setup & Changeover

Equipment operation

Education

High School Diploma or GED

Tools

Overhead cranes

Forklifts

Job description

Location Cedarburg, WI
No Remote

Type Direct Hire

ID WI59-2758157

Posted Sep 24, 2026

• Compensation & Earnings: Starting pay up to $41.00/hr ($85,280/yr baseline depending on experience), pay-for-performance bonus opportunities, 401(k) with company match, and full health/dental/vision benefits.
• Schedule & Work-Life Balance: Dedicated 2nd shift schedule with opportunities to earn additional hours of bonus PTO per year for strong attendance.
• Work Environment & Company Profile: Join one of the largest independent die casting manufacturers in North America featuring exceptional stability, 40% employee tenure over 10+ years, and premier tier-one OEM partnerships.
• Core Functional Scope: Lead complete die changes, set machine process parameters, and troubleshoot hydraulic, pneumatic, and automation systems on high-pressure cold-chamber die casting equipment.
• Strict Requirements & Authorization: Strict job stability required (minimum 2+ years per employer); hands-on die cast setup or heavy machinery changeover experience; mechanical troubleshooting skills; local commute within 45 minutes of Cedarburg, WI; U.S. work authorization.

A premier, North American market leader in high-precision die casting is seeking a skilled Die Cast Setup Technician to join their 2nd shift team. Operating in a fast-paced, high-volume production environment, this seat is critical for performing timely die changes, setting precise process parameters, and optimizing machine performance across high-pressure aluminum die casting cells. Joining an ISO-certified facility where 40% of the workforce boasts over a decade of tenure, this direct-hire position offers long-term stability, competitive top-tier hourly pay, strong 401(k) matching, and clear career growth paths.

What You Will Be Doing (Daily Responsibilities)

• Execute Die Changes & Setups: Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment.
• Set Process Parameters: Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing.
• Install Tooling & Auxiliaries: Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts.
• Troubleshoot Process & Quality: Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap.
• Verify System Functionality: Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off.
• Conduct First-Piece Inspections: Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets.
• Enforce Safety Standards: Rigorously follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns.

What We Are Looking For (Requirements & Qualifications)

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• Setup & Tooling Experience: Proven hands-on setup or changeover experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy industrial manufacturing.
• Technical & Mechanical Aptitude: Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex process setup sheets.
• Equipment Operations: Demonstrated ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment.
• Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• Education & Authorization: High School Diploma or GED required; technical/vocational training preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills)

• Cold-Chamber Aluminum Expertise: Specialized hands-on experience setting up cold-chamber die casting machines and automated robotic cells (ABB, FANUC).
• Defect Troubleshooting: Advanced knowledge of identifying and resolving porosity, cold shuts, soldering, and flash defects.
• Lean & Continuous Improvement: Practical experience utilizing 5S, SMED (Single-Minute Exchange of Die), or continuous improvement tools to reduce setup changeover times.