Senior Die Cast Changeover Technician – Cold-Chamber Systems (2nd Shift)

Software Placement Group; Cedarburg (WI); On-site; USD 37,000 - 45,000; Full time

Benefits offered by this job

Full health/dental/vision benefits

401(k) with company match

Pay-for-performance bonus

Job summary

Software Placement Group seeks a Senior Die Cast Changeover Technician for its Cedarburg, WI facility on the 2nd shift, onsite. This direct-hire, full-time role leads die changes, sets process parameters, and troubleshoots equipment in a fast-paced production environment.

You will perform complete die changes and tooling setups, fine-tune melt temperatures, pressures, and cycle timing, and coordinate with Quality and Production for first-piece approvals.

Qualifications

• 2+ years of tenure at each previous employer required.
• Experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy manufacturing preferred.
• Strong troubleshooting in mechanical systems, hydraulics, pneumatics, and reading complex setup sheets.

Responsibilities

• Lead complete die changes and tooling setups for high-pressure aluminum die casting machines.
• Fine-tune parameters including melt temperatures, hydraulic pressures, shot speeds, and cycle timing.
• Rig, align, and install dies, trim tools, and cooling/lubrication lines using cranes and forklifts.
• Diagnose and resolve setup, machine, or casting defects to optimize cycle times and minimize scrap.
• Inspect hydraulic, pneumatic, water/cooling, and spray/ladle systems before sign-off.
• Coordinate with Quality and Production for initial part runs and first-piece inspection.

Skills

Die casting changeover

Mechanical troubleshooting

Reading setup sheets

Crane/forklift operation

Safety awareness

Education

High School Diploma or GED

Job description

Location: Cedarburg, WI | Schedule: Full-time, 2nd Shift, on-site | Compensation: Up to $41.00/hr ($85,280/yr baseline depending on experience)

Overview

A leading North American die casting manufacturer is seeking a Senior Die Cast Changeover Technician to join its 2nd shift team at its Cedarburg, WI facility. This direct-hire, full-time role is central to keeping high-pressure cold-chamber die casting operations running efficiently, leading die changes, setting process parameters, and troubleshooting equipment in a fast-paced, high-volume production environment.

What you'll do

• Perform complete die changes and tooling setups for high-pressure aluminum die casting machines and auxiliary automation equipment
• Establish and fine-tune critical machine parameters including melt temperatures, hydraulic pressures, shot speeds, intensification rates, and cycle timing
• Safely rig, align, and install dies, trim tools, shot-end components, plunger systems, and cooling/lubrication lines using overhead cranes and forklifts
• Diagnose and resolve setup, machine, or casting defects during startup and production runs to optimize cycle times and eliminate scrap
• Inspect hydraulic, pneumatic, water/cooling, and automated spray/ladle systems prior to production sign-off
• Coordinate with Quality and Production to complete initial part runs and first-piece inspection approvals according to setup sheets
• Follow Lockout/Tagout (LOTO), crane safety protocols, and safe molten metal handling procedures during all setups and teardowns

Required qualifications

• Demonstrated career stability with a minimum of 2+ years of tenure at each previous employer
• Hands-on setup or changeover experience in high-pressure aluminum die casting, plastic injection molding, stamping, or heavy industrial manufacturing
• Strong troubleshooting capabilities in mechanical systems, hydraulics, pneumatics, and reading complex process setup sheets
• Demonstrated ability to safely operate overhead bridge cranes, forklifts, and heavy rigging equipment
• Must reside within a maximum commute of 45 minutes of the Cedarburg / Greater Milwaukee, WI area
• High School Diploma or GED required
• Must have full U.S. work authorization without sponsorship

Preferred qualifications

• Technical/vocational training preferred
• Specialized hands-on experience setting up cold-chamber die casting machines and automated robotic cells (ABB, FANUC)
• Advanced knowledge of identifying and resolving porosity, cold shuts, soldering, and flash defects
• Practical experience utilizing 5S, SMED (Single-Minute Exchange of Die), or continuous improvement tools to reduce setup changeover times

Compensation and benefits

• Starting pay up to $41.00/hr ($85,280/yr baseline depending on experience)
• Pay-for-performance bonus opportunities
• 401(k) with company match
• Full health/dental/vision benefits
• Opportunities to earn additional bonus PTO per year for strong attendance

Why this role

This is a direct-hire position offering long-term stability, competitive hourly pay, strong 401(k) matching, and clear career growth paths at an ISO-certified facility where 40% of the workforce has over a decade of tenure.