Robotics & Motion Control Automation Engineer

Insight Global; Durham (NC); On-site; USD 110,000 - 160,000; Full time

Job summary

Insight Global is seeking a Senior Robotics Controls Engineer to design, develop, and support control systems for automation and robotics equipment. The role spans software, electrical, and mechanical domains to deliver high-performance motion control solutions.

You'll work on kinematic analysis, PLC programming, and collaboration with cross-disciplinary teams, with some travel for integration and vendor engagement.

Qualifications

• Bachelor's degree in mechanical or electrical engineering or computer science.
• 5–10 years in robotics, automation, or electromechanical system development.
• Experience programming PLC systems (Beckhoff TwinCAT, Siemens, Allen-Bradley, Rockwell, Omron, CODESYS, etc.).
• Strong background in DC motor control, servo systems, and motion control hardware.
• Hands on experience with programming, debugging, and troubleshooting PLC based automation.
• Working knowledge of regulatory standards for hardware and software development (IEC 60601, ISO 13485, ISO 14971).
• Ability to interpret mechanical drawings, electrical schematics, and system level documentation.

Responsibilities

• Perform kinematic analysis and develop control algorithms for robotic and automated systems.
• Design, implement, and test motion control software for prototypes, proof of concept systems, and production equipment.
• Write and document code that drives multi axis motion, servo systems, and automation hardware.
• Collaborate with mechanical and electrical engineering teams to influence system architecture and improve performance related to controls.
• Select, evaluate, and interface with vendors for motion control components, sensors, and related hardware.
• Review and contribute to intellectual property evaluations for new concepts and technologies.
• Ensure compliance with applicable regulatory and design standards throughout the development lifecycle.
• Support sustaining engineering activities, including troubleshooting, root cause analysis, and system enhancements.
• Travel occasionally for system integration, testing, or vendor engagement (approximately 2–3 trips per year).

Skills

Robotics

System integration

Troubleshooting

Education

Bachelor's degree in mechanical engineering, electrical engineering, computer science, or related field

Master’s degree preferred

Tools

Beckhoff TwinCAT

Siemens S7

Allen-Bradley

CODESYS

CAN bus networking

Job description

Insight Global is seeking a Senior Robotics Controls Engineer to design, develop, and support control systems for automation and robotics equipment. The role spans software, electrical, and mechanical domains to deliver high-performance motion control solutions.

You'll work on kinematic analysis, PLC programming, and collaboration with cross-disciplinary teams, with some travel for integration and vendor engagement.