Quality Engineer I: Zero-Defects Process Leader

jci; Marinette (WI); On-site; USD 36,000 - 54,000; Full time

Job summary

Johnson Controls is seeking a Quality Engineer to drive end-to-end quality for manufacturing processes and products. You will lead PFMEA, Mistake Proofing, and Control Plans to achieve zero defects, and collaborate with cross-functional teams on CoPQ reductions and Six Sigma projects.

Responsibilities include sustaining ISO 9001 QMS, conducting internal audits, guiding APQP/PPAP activities for new products, interpreting drawings and standards, and ensuring compliance with government and industry

Qualifications

• Bachelor’s degree in Engineering (Electrical, Mechanical, Manufacturing Engineering).
• Minimum 2 years of related Quality Engineering experience in an ISO/TS certified manufacturing environment.
• Strong background of root cause problem-solving including knowledge of 8D, Six Sigma, Mistake Proofing, and Statistical Process Control (SPC) tools and techniques.
• Working knowledge of ISO 9001 Quality Management Systems and ability to interpret technical drawings, specifications, and standards.
• Prior experience with New Product Introduction (NPI) and Advanced Product Quality Planning (APQP) techniques including Production Part Approval Process (PPAP).
• Demonstrated strengths of resiliency and process focus implementing Quality standards and best practices.

Responsibilities

• Lead improvement of processes and products with the goal of Zero Defects through enhanced PFMEA, Mistake Proofing techniques, and robust Control Plans.
• Lead cross-functional teams to reduce the Cost of Poor Quality (CoPQ) and EPPM through structured root cause problem-solving activities such as 8D and Six Sigma.
• Improve and sustain the ISO 9001 Quality Management System, including performance of internal system audits and/or layered process audits, as well as support external audits.
• Plan and oversee the analysis, inspection, testing, and other process controls to assure the quality of the factory products or components to meet specification.
• Lead assigned APQP stage gate quality deliverables for new product/process development and Engineering Change Notification (ECN) projects including PPAP.
• Maintain a working knowledge of necessary government and industry quality codes and standards to ensure product compliance.

Skills

English language proficiency

Root cause problem solving

8D

Six Sigma

Mistake Proofing

Statistical Process Control

ISO 9001 knowledge

Education

Bachelor’s degree in Engineering

Masters Degree

Tools

APQP

PPAP

NPI

ISO 9001 QMS

8D

Six Sigma (Green/Black Belt)

SPC

Job description

Johnson Controls is seeking a Quality Engineer to drive end-to-end quality for manufacturing processes and products. You will lead PFMEA, Mistake Proofing, and Control Plans to achieve zero defects, and collaborate with cross-functional teams on CoPQ reductions and Six Sigma projects.

Responsibilities include sustaining ISO 9001 QMS, conducting internal audits, guiding APQP/PPAP activities for new products, interpreting drawings and standards, and ensuring compliance with government and industry