Process Engineer

Hennig; Rockford (IL); On-site; USD 85,000 - 115,000; Full time

Job summary

Hennig in Rockford, IL is seeking a Process Engineer responsible for designing, implementing, and improving manufacturing processes to boost efficiency, quality, safety, and productivity while reducing waste and costs. You will analyze current operations and collaborate with production, maintenance, and quality teams to drive impactful changes.

The role requires a bachelor's in engineering, 5+ years in manufacturing or process optimization, and experience with ERP/MES/SCADA.

Qualifications

• 5+ years of experience in manufacturing, production, or process optimization.
• Experience with ERP, MES, or SCADA systems.
• Reading ability in English.

Responsibilities

• Analyze existing production and operational processes.
• Evaluate and improve manufacturing processes to increase productivity and reduce costs.
• Develop and implement process improvements.
• Monitor process performance using data analysis and KPIs.
• Identify and troubleshoot production issues.
• Conduct root cause analysis and recommend corrective actions.
• Ensure compliance with safety, environmental, and quality standards.
• Create and update standard operating procedures (SOPs).
• Collaborate with production, maintenance, quality, and engineering teams.
• Lead continuous improvement initiatives such as Lean Manufacturing, Six Sigma, and Kaizen projects.
• Support equipment installation, commissioning, and validation activities.
• Prepare technical reports and process documentation.
• Other duties as assigned.

Skills

Project management

Six Sigma Green Belt/Black Belt

Process simulation

Data analysis

Problem solving

Quality management systems

Process control & automation

Communication

Teamwork

Education

Bachelor's degree in mechanical/industrial/manufacturing engineering

Job description

Description

Summary: The Process Engineer is responsible designing, implementing, monitoring and improving manufacturing or operational processes to increase efficiency, quality, safety, and productivity while reducing costs and waste.

Essential Duties & Responsibilities:

• Analyze existing production and operational processes.
• Evaluate and improve manufacturing processes to increase productivity and reduce costs.
• Develop and implement process improvements.
• Monitor process performance using data analysis and key performance indicators (KPIs).
• Identify and troubleshoot production issues.
• Conduct root cause analysis and recommend corrective actions.
• Ensure compliance with safety, environmental, and quality standards.
• Create and update standard operating procedures (SOPs).
• Collaborate with production, maintenance, quality, and engineering teams.
• Lead continuous improvement initiatives such as Lean Manufacturing, Six Sigma, and Kaizen projects.
• Support equipment installation, commissioning, and validation activities.
• Prepare technical reports and process documentation.
• Other duties as assigned.

Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. While performing the duties of this job,

Requirements

Qualifications & Requirements:

• Education: Bachelor’s degree in mechanical engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
• Experience: 5+ years of experience in manufacturing, production, or process optimization. Experience with ERP, MES, or SCADA systems.
• Reading Ability: Must be able to read and understand English

Skills:

• Project management skills required.
• Six Sigma Green Belt or Black Belt certification.
• Proficiency in process simulation and data analysis tools.
• Strong problem-solving and analytical skills.
• Knowledge of quality management systems (ISO9001, GMP, etc.).
• Familiarity with process control and automation.
• Excellent communication and teamwork skills.