Process Engineer

Hennig Inc; Rockford (IL); On-site; USD 85,000 - 110,000; Full time

Job summary

Hennig Inc in Rockford, IL is seeking a Process Engineer to design, implement, monitor and improve manufacturing processes that boost efficiency, quality, safety and productivity while reducing costs and waste.

You will analyze current production lines, drive Lean Six Sigma projects, develop SOPs, and partner with maintenance, quality and engineering teams to sustain gains through data-driven KPIs. Requires 5+ years and a bachelor’s in engineering.

Qualifications

• Bachelor’s degree in mechanical/industrial/manufacturing engineering.
• 5+ years of experience in manufacturing, production, or process optimization.
• Ability to read and understand English.

Responsibilities

• Analyze existing production and operational processes.
• Evaluate and improve manufacturing processes to increase productivity and reduce costs.
• Develop and implement process improvements.
• Monitor process performance using data analysis and KPIs.
• Identify and troubleshoot production issues.
• Lead continuous improvement initiatives such as Lean, Six Sigma, and Kaizen.
• Support equipment installation, commissioning, and validation activities.
• Prepare technical reports and process documentation.

Skills

Project management

Data analysis

Root cause analysis

Process optimization

Communication

Teamwork

Education

Bachelor's degree in Mechanical Engineering

Job description

Summary: The Process Engineer is responsible designing, implementing, monitoring and improving manufacturing or operational processes to increase efficiency, quality, safety, and productivity while reducing costs and waste.

Essential Duties & Responsibilities:

• Analyze existing production and operational processes.
• Evaluate and improve manufacturing processes to increase productivity and reduce costs.
• Develop and implement process improvements.
• Monitor process performance using data analysis and key performance indicators (KPIs).
• Identify and troubleshoot production issues.
• Conduct root cause analysis and recommend corrective actions.
• Ensure compliance with safety, environmental, and quality standards.
• Create and update standard operating procedures (SOPs).
• Collaborate with production, maintenance, quality, and engineering teams.
• Lead continuous improvement initiatives such as Lean Manufacturing, Six Sigma, and Kaizen projects.
• Support equipment installation, commissioning, and validation activities.
• Prepare technical reports and process documentation.
• Other duties as assigned.

Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. While performing the duties of this job,

Requirements

Qualifications & Requirements:

• Education: Bachelor’s degree in mechanical engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
• Experience: 5+ years of experience in manufacturing, production, or process optimization. Experience with ERP, MES, or SCADA systems.
• Reading Ability: Must be able to read and understand English

Skills:

• Project management skills required.
• Six Sigma Green Belt or Black Belt certification.
• Proficiency in process simulation and data analysis tools.
• Strong problem-solving and analytical skills.
• Knowledge of quality management systems (ISO9001, GMP, etc.).
• Familiarity with process control and automation.
• Excellent communication and teamwork skills.