Metrology Engineer: CMM, GD&T & Vision Systems

Systems Ally; Austin (TX); On-site; USD 70,000 - 105,000; Full time

Job summary

Systems Ally is seeking an experienced Metrology Engineer to develop and implement measurement methods, inspection procedures, and testing techniques to ensure product dimensional accuracy and quality.

The ideal candidate will have hands-on experience with metrology equipment, CMM programming, GD&T, and troubleshooting automated measurement systems in a manufacturing environment, preferably in regulated medical device environments.

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• Minimum 2+ years supporting metrology equipment.
• Hands-on experience troubleshooting automation systems in a manufacturing environment.
• Strong understanding of ISO/ASME GD&T and dimensional inspection techniques.

Responsibilities

• Interpret engineering drawings, layouts, and documentation using ISO/ASME GD&T principles and CAD tools.
• Develop and implement measurement methods and inspection procedures to verify product dimensions against design specifications.
• Program and operate Coordinate Measuring Machines (CMM), Optical Vision Systems, CT Scanners, and form measurement systems.
• Troubleshoot CMM and CT Scanner programs, equipment malfunctions, and automated measurement systems.
• Develop measurement programs and inspection methods for quality inspectors and production personnel.
• Manage test method and measurement equipment qualification activities in collaboration with Quality Engineering and Program Management teams.
• Perform dimensional inspections and testing of molded components, assemblies, and subassemblies.
• Utilize precision measurement instruments including micrometers, calipers, dial indicators, thread gauges, plug gauges, comparators, height gauges, and gauge blocks.
• Conduct Gauge R&R studies to evaluate measurement system effectiveness.
• Analyze measurement data, statistical results, and process capability to identify opportunities for improvement.
• Train and mentor technicians, inspectors, and production personnel on CMM, OGP vision systems, and CT Scanner operations.
• Perform visual and workmanship evaluations of plastic components, identifying defects such as flash, discoloration, damage, and contamination.
• Collaborate with customers, engineering teams, production personnel, and suppliers to establish inspection standards and resolve quality issues.
• Optimize inspection methods, equipment utilization, and measurement capacity to improve operational efficiency.
• Ensure quality data integrity, documentation, traceability, and reporting compliance.

Skills

CMM programming

GD&T knowledge

Metrology equipment handling

Statistical data analysis

Process improvement

Education

Bachelor's degree in Mechanical Engineering or related field

Tools

AutoCAD

SolidWorks

OrCAD

OGP vision systems

CT Scanners

Minitab

SPC

Gage R&R

Job description

Systems Ally is seeking an experienced Metrology Engineer to develop and implement measurement methods, inspection procedures, and testing techniques to ensure product dimensional accuracy and quality.

The ideal candidate will have hands-on experience with metrology equipment, CMM programming, GD&T, and troubleshooting automated measurement systems in a manufacturing environment, preferably in regulated medical device environments.