Metrology Engineer

Systems Ally; Austin (TX); On-site; USD 70,000 - 105,000; Full time

Job summary

Systems Ally is seeking an experienced Metrology Engineer to develop and implement measurement methods, inspection procedures, and testing techniques to ensure product dimensional accuracy and quality.

The ideal candidate will have hands-on experience with metrology equipment, CMM programming, GD&T, and troubleshooting automated measurement systems in a manufacturing environment, preferably in regulated medical device environments.

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• Minimum 2+ years supporting metrology equipment.
• Hands-on experience troubleshooting automation systems in a manufacturing environment.
• Strong understanding of ISO/ASME GD&T and dimensional inspection techniques.

Responsibilities

• Interpret engineering drawings, layouts, and documentation using ISO/ASME GD&T principles and CAD tools.
• Develop and implement measurement methods and inspection procedures to verify product dimensions against design specifications.
• Program and operate Coordinate Measuring Machines (CMM), Optical Vision Systems, CT Scanners, and form measurement systems.
• Troubleshoot CMM and CT Scanner programs, equipment malfunctions, and automated measurement systems.
• Develop measurement programs and inspection methods for quality inspectors and production personnel.
• Manage test method and measurement equipment qualification activities in collaboration with Quality Engineering and Program Management teams.
• Perform dimensional inspections and testing of molded components, assemblies, and subassemblies.
• Utilize precision measurement instruments including micrometers, calipers, dial indicators, thread gauges, plug gauges, comparators, height gauges, and gauge blocks.
• Conduct Gauge R&R studies to evaluate measurement system effectiveness.
• Analyze measurement data, statistical results, and process capability to identify opportunities for improvement.
• Train and mentor technicians, inspectors, and production personnel on CMM, OGP vision systems, and CT Scanner operations.
• Perform visual and workmanship evaluations of plastic components, identifying defects such as flash, discoloration, damage, and contamination.
• Collaborate with customers, engineering teams, production personnel, and suppliers to establish inspection standards and resolve quality issues.
• Optimize inspection methods, equipment utilization, and measurement capacity to improve operational efficiency.
• Ensure quality data integrity, documentation, traceability, and reporting compliance.

Skills

CMM programming

GD&T knowledge

Metrology equipment handling

Statistical data analysis

Process improvement

Education

Bachelor's degree in Mechanical Engineering or related field

Tools

AutoCAD

SolidWorks

OrCAD

OGP vision systems

CT Scanners

Minitab

SPC

Gage R&R

Job description

We are seeking an experienced Metrology Engineer to develop and implement measurement methods, inspection procedures, and testing techniques to ensure product dimensional accuracy and quality. The ideal candidate will have hands‑on experience with metrology equipment, CMM programming, GD&T, and troubleshooting automated measurement systems in a manufacturing environment. Experience in medical device or other regulated manufacturing environments is highly preferred.

Key Responsibilities:

• Interpret engineering drawings, layouts, and technical documentation using ISO/ASME GD&T principles and CAD tools such as AutoCAD, SolidWorks, and OrCAD.
• Develop and implement measurement methods and inspection procedures to verify product dimensions against design specifications.
• Program and operate Coordinate Measuring Machines (CMM), Optical Vision Systems, CT Scanners, and form measurement systems.
• Troubleshoot CMM and CT Scanner programs, equipment malfunctions, and automated measurement systems.
• Develop measurement programs and inspection methods for quality inspectors and production personnel.
• Manage test method and measurement equipment qualification activities in collaboration with Quality Engineering and Program Management teams.
• Perform dimensional inspections and testing of molded components, assemblies, and subassemblies.
• Utilize precision measurement instruments, including micrometers, calipers, dial indicators, thread gauges, plug gauges, comparators, height gauges, and gauge blocks.
• Conduct Gauge Repeatability and Reproducibility (Gage R&R) studies to evaluate measurement system effectiveness.
• Analyze measurement data, statistical results, and process capability to identify opportunities for improvement.
• Train and mentor technicians, inspectors, and production personnel on CMM, OGP vision systems, and CT Scanner operations.
• Perform visual and workmanship evaluations of plastic components, identifying defects such as flash, discoloration, damage, and contamination.
• Collaborate with customers, engineering teams, production personnel, and suppliers to establish inspection standards and resolve quality issues.
• Optimize inspection methods, equipment utilization, and measurement capacity to improve operational efficiency.
• Ensure quality data integrity, documentation, traceability, and reporting compliance.

Additional Responsibilities:

• Work closely with Metrology Technicians, Production, and Engineering teams to diagnose and resolve manufacturing equipment issues.
• Provide technical guidance and mentorship during equipment troubleshooting and repair activities.
• Develop troubleshooting procedures, standard operating practices, and technical training materials.
• Support shift operations and escalation activities for critical manufacturing equipment.
• Review equipment downtime events and implement long‑term corrective and preventive actions.
• Drive continuous improvement initiatives to enhance measurement processes and manufacturing efficiency.
• Maintain accurate technical documentation and equipment records to ensure proper tracking and traceability.

Required Qualifications:

• Bachelor's degree in Mechanical Engineering, Product Design, Mechanical Design, or a related technical discipline.
• Minimum 2+ years of experience supporting metrology equipment.
• Hands‑on experience troubleshooting automation systems in a manufacturing environment.
• Strong understanding of ISO/ASME GD&T and dimensional inspection techniques.

Preferred Qualifications:

• Master's degree in Mechanical, Industrial, or a related Engineering discipline.
• Experience in Medical Device, Pharmaceutical, Biotechnology, or other regulated manufacturing environments.
• Proficiency in Minitab, Statistical Process Control (SPC), and Gage R&R.
• Experience working in a high‑volume manufacturing environment.
• Hands‑on experience with CMM programming, OGP vision systems, and CT Scanners.
• Geometric Dimensioning & Tolerancing (GD&T)
• Metrology & Dimensional Inspection
• CMM Programming & Troubleshooting
• Optical Vision Systems (OGP)
• CT Scanner Operations
• ISO/ASME Standards
• Trigonometry & Applied Mathematics
• Statistical Data Analysis & Process Capability