Manufacturing Engineer: Lean Process Innovator & NPI

Hapco Pole Products; Abingdon (VA); On-site; USD 70,000 - 90,000; Full time

Job summary

Hapco Pole Products seeks a Manufacturing Engineer to support the development, implementation, and continuous improvement of manufacturing processes, equipment, and products. The role reports to the Manufacturing Engineering Manager and collaborates with cross-functional teams to optimize production methods, drive efficiency and quality, and ensure safe, cost-effective operations.

Responsibilities include new product introduction, tooling design, process documentation, and leading lean

Qualifications

• Experience with Lean methodologies and leading operational improvement initiatives
• Knowledge of Six Sigma and continuous improvement methodologies
• Experience with project management and production cost analysis
• Strong analytical, organizational, and communication skills
• Ability to prioritize multiple projects in a fast-paced environment

Responsibilities

• Develop and implement manufacturing methods, processes, and technologies for new and existing products
• Analyze engineering drawings and specifications to establish optimal manufacturing processes
• Create tooling concepts, process flow layouts, and manufacturing plans
• Design and support tooling, fixtures, and production equipment
• Evaluate equipment capacity and manufacturing resource requirements
• Launch new products into manufacturing and support prototype builds
• Establish manufacturing standards and process documentation
• Support successful transition from development to production
• Identify and implement opportunities to improve safety, quality, delivery, and cost
• Participate in Kaizen events and Lean initiatives
• Improve manufacturing efficiency, cycle time, and process flow
• Implement best practices and standardized work procedures
• Monitor process performance and recommend corrective actions
• Manage multiple manufacturing projects simultaneously
• Coordinate activities with engineering, operations, and external suppliers
• Troubleshoot production equipment and tooling concerns
• Support root cause analysis and corrective actions
• Travel up to 25% to other facilities and projects

Skills

Lean manufacturing

Six Sigma

Project management

Data analysis

Communication

Education

Bachelor's degree in Mechanical Engineering

Job description

Hapco Pole Products seeks a Manufacturing Engineer to support the development, implementation, and continuous improvement of manufacturing processes, equipment, and products. The role reports to the Manufacturing Engineering Manager and collaborates with cross-functional teams to optimize production methods, drive efficiency and quality, and ensure safe, cost-effective operations.

Responsibilities include new product introduction, tooling design, process documentation, and leading lean