Manufacturing Engineer: Lean & NPI Process Leader

hapco; Abingdon (VA); On-site; USD 70,000 - 95,000; Full time

Job summary

hapco is seeking a Manufacturing Engineer to support development, implementation, and continuous improvement of manufacturing processes, equipment, and products at our Abingdon facility. You will optimize production methods, assist new product launches, and drive efficiency and quality across operations.

The role reports to the Manufacturing Engineering Manager and requires strong analytical, organizational, and communication skills to lead multiple projects in a fast-paced environment.

Qualifications

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related technical discipline.
• Minimum three (3) to five (5) years of Lean Manufacturing experience in a manufacturing environment.
• Demonstrated experience implementing Lean methodologies and leading operational improvement initiatives.
• Experience with project management and production cost analysis.
• Knowledge of Six Sigma and continuous improvement methodologies.
• Strong analytical, organizational, and communication skills.
• Ability to prioritize multiple projects and work effectively in a fast-paced environment.

Responsibilities

• Develop and implement manufacturing methods, processes, and technologies for new and existing products.
• Analyze engineering drawings and specifications to establish optimal manufacturing processes.
• Create tooling concepts, process flow layouts, and manufacturing plans.
• Design and support tooling, fixtures, and production equipment.
• Evaluate equipment capacity and manufacturing resource requirements.
• Launch new products into manufacturing.
• Participate in prototype builds and production startup activities.
• Establish manufacturing standards and process documentation.
• Support successful transition from development to production.
• Identify and implement opportunities to improve safety, quality, delivery, and cost.
• Participate in Kaizen events, Value Stream Mapping, and Lean initiatives.
• Improve manufacturing efficiency, cycle time, and process flow.
• Implement best practices and standardized work procedures.
• Monitor process performance and recommend corrective actions.
• Manage multiple manufacturing projects simultaneously.
• Ensure projects are completed on time and within budget.
• Review manufacturing plans, specifications, and process requirements.
• Coordinate activities with engineering, operations, and external suppliers.
• Investigate and resolve manufacturing process issues.
• Troubleshoot production equipment and tooling concerns.
• Support root cause analysis and corrective actions.
• Recommend repair, replacement, or redesign of manufacturing processes and products.
• Work closely with Engineering, Operations, Quality, and Supply Chain teams.
• Provide manufacturing engineering support during project and production meetings.
• Train and mentor employees on manufacturing processes and procedures.
• Support a team-oriented environment focused on continuous improvement.
• Travel is required up to 25% and may include visits to other company facilities, projects, training events and cross-functional collaborations.

Skills

Lean Manufacturing

Six Sigma

Project management

Cost analysis

Analytical skills

Organizational skills

Communication skills

Prioritization

Education

Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering

Job description

hapco is seeking a Manufacturing Engineer to support development, implementation, and continuous improvement of manufacturing processes, equipment, and products at our Abingdon facility. You will optimize production methods, assist new product launches, and drive efficiency and quality across operations.

The role reports to the Manufacturing Engineering Manager and requires strong analytical, organizational, and communication skills to lead multiple projects in a fast-paced environment.