Manufacturing Engineer – Lean Process & Innovation Expert

Sira Consulting, an Inc 5000 company; Kewaunee (WI); On-site; USD 70,000 - 90,000; Full time

Job summary

Sira Consulting is seeking a Manufacturing Engineer to design, analyze, and optimize production processes in Wisconsin. You will collaborate with design, production, quality, and maintenance to drive continuous improvement and ensure safety, quality, and throughput targets are met.

The role emphasizes EBOM to MBOM, work instruction creation, ECO handling, and SOP development, with a focus on reducing waste and improving productivity through Lean/Six Sigma practices.

Qualifications

• Bachelor’s degree in Mechanical / Industrial / Production Engineering (or related field).
• 3–5 years of experience in a manufacturing / process engineering role (can be adjusted by level).
• Familiarity with Work Instructions, process mapping, PFMEA, control plans/
• Proficient in CAD / process simulation tools (AutoCAD, Tecnomatix, SAP VE, or similar, as per your domain).
• Knowledge of Lean / Six Sigma principles is an advantage.
• Strong analytical, problem solving, and communication skills; ability to work in cross functional teams.

Responsibilities

• Expertise in EBOM to MBOM and Standard Work Instructions creation.
• Streamline existing manufacturing processes and equipment setup and assembly & Weldments operations.
• Collaborate with design engineering, production, and quality teams to ensure WIs reflect current best practices and product specifications.
• Initiate, review, and process Engineering Change Orders (ECOs) in PLM/ERP systems
• Design and implement process improvements, including layout changes, parameter tuning, and new work instructions.
• Analyze existing manufacturing processes to identify bottlenecks, waste, and improvement opportunities.
• Support continuous improvement initiatives by streamlining ECO workflows and documentation practices.
• Design and implement process improvements, including layout changes, parameter tuning, and new work instructions.
• Develop Standard Operating Procedures (SOPs) & process flow diagrams.
• Support introduction of new products / processes into production and ensure smooth ramp up.
• Audit shop-floor adherence to WIs and recommend corrective actions when deviations occur
• Monitor KPIs such as yield, cycle time, OEE, and defect rates; prepare reports for management.
• Enforce compliance with safety, environmental, and quality standards (e.g., ISO or relevant sector norms).
• Lead / participate in Lean, Six Sigma, or Kaizen initiatives to reduce waste and improve productivity.

Skills

Analytical thinking

Problem solving

Communication skills

Cross-functional teamwork

Education

Bachelor's degree in Mechanical / Industrial / Production Engineering

Tools

AutoCAD

Tecnomatix

SAP VE

Job description

Sira Consulting is seeking a Manufacturing Engineer to design, analyze, and optimize production processes in Wisconsin. You will collaborate with design, production, quality, and maintenance to drive continuous improvement and ensure safety, quality, and throughput targets are met.

The role emphasizes EBOM to MBOM, work instruction creation, ECO handling, and SOP development, with a focus on reducing waste and improving productivity through Lean/Six Sigma practices.