Lean Manufacturing Engineer - CI & Production Flow Lead

Johnson Controls; San Antonio (TX); On-site; USD 67,000 - 95,000; Full time

Job summary

Johnson Controls in San Antonio, TX, is hiring a Manufacturing Engineer to lead the design and optimization of stable production flows using Lean and Continuous Improvement methods. You will analyze current processes, identify waste, and drive cost savings while developing equipment and tooling to support production needs.

The role requires hands-on problem solving, strong cross-functional collaboration across production, quality, maintenance, and engineering, and a commitment to safety and

Qualifications

• Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering, or a related field.
• Experience in a manufacturing environment with a focus on process improvement.
• Strong knowledge of Lean Manufacturing and Continuous Improvement methodologies.
• Experience in designing, developing, or modifying manufacturing equipment and tooling.
• Hands-on experience with production line optimization and process stabilization.
• Strong analytical and problem-solving skills.
• Ability to work independently and lead cross-functional initiatives.

Responsibilities

• Lead the design and implementation of stable production flows using Lean principles and CI tools.
• Analyze current manufacturing processes and identify opportunities for waste reduction, efficiency improvements, and cost savings.
• Drive continuous improvement initiatives using tools such as Kaizen, 5S, Value Stream Mapping (VSM), root cause analysis, and standard work.
• Develop, design, and improve manufacturing equipment, tooling, and processes to support production requirements.
• Collaborate with cross-functional teams to enhance operational performance.
• Support new product introduction (NPI) and ensure production readiness.
• Establish and maintain process documentation, work instructions, and SOPs.
• Monitor production performance metrics (OEE, yield, downtime) and implement corrective actions.
• Lead troubleshooting efforts and implement long-term corrective and preventive actions.
• Ensure compliance with safety, quality, and environmental standards.
• Train and mentor production staff on Lean tools and improved manufacturing practices.

Skills

Lean Manufacturing

Continuous Improvement

Cross-functional leadership

Analytical skills

Education

Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering

Tools

CAD software

PLC knowledge

Job description

Johnson Controls in San Antonio, TX, is hiring a Manufacturing Engineer to lead the design and optimization of stable production flows using Lean and Continuous Improvement methods. You will analyze current processes, identify waste, and drive cost savings while developing equipment and tooling to support production needs.

The role requires hands-on problem solving, strong cross-functional collaboration across production, quality, maintenance, and engineering, and a commitment to safety and