Industrial Engineer – Material Flow & Layout Optimization

Rush Group Limited LLC; Louisville, Northern (KY, KY); Hybrid; USD 65,000 - 90,000; Full time

Job summary

Emotiv is seeking a strategic Industrial Engineer to optimize material flow, design efficient layouts, and lead packaging and process improvements at the Louisville, KY site. The role focuses on reducing costs, increasing throughput, and driving continuous improvement across warehouse and plant operations.

You will analyze current processes, develop standards, and collaborate with cross-functional teams to implement data-driven changes that enhance safety and productivity.

Qualifications

• Bachelor’s degree in Engineering or relevant field.
• Minimum of 2 years of experience in manufacturing and assembly operations.
• Knowledge of Lean Manufacturing principles, including training and/or hands‑on implementation experience.
• Strong statistical and labor analysis capabilities, including proficiency in conducting time studies.
• Proficient in AutoCAD for layout and design applications.
• Strong computer skills, including advanced proficiency in Microsoft Office (Word, Excel, Access).
• Strong presentation skills, including presentations to senior and C‑Suite executives
• Solid mechanical and technical aptitude.
• Demonstrated leadership, organization, and communication skills.

Responsibilities

• Design and develop material storage plans for new programs and major changes, including PFEP, layouts, racking, and presentation solutions.
• Analyze current and future material flow, labor utilization, and space utilization for new and existing plants or warehouse space.
• Lead layout development and changes for CI initiatives, engineering changes, new business, and floor modifications.
• Maximize storage utilization and ensure efficient flow, travel and pick times, and expansion opportunities.
• Ensure all facility layouts comply with safety regulations and building codes (aisles, exits, etc.).
• Maintain up-to-date plant drawings and documentation for all facility aspects.
• Design, develop, and buy-off packaging for new programs, program changes, and quote opportunities.
• Support launch activities by collaborating with floor supervisors, material handlers, and line stockers to ensure smooth material flow.
• Prepare quotes related to layout, packaging, and material flow for new business opportunities, scope changes, and future expansion opportunities.
• Develop and maintain labor standards using time studies for assembly processes and material handling.
• Perform ergonomic evaluations and implement improvements to reduce risks and enhance efficiency.
• Analyze material flow to reduce excess handling and streamline plant operations.
• Participate in CI initiatives and support the Great Ideas program.
• Implement and maintain materials organization systems and equipment location plans across operations.
• Manage project tracking, reporting, and risk mitigation during program launches.
• Coordinate with internal teams and vendors to execute layout, storage, and process changes.
• Ensure thorough documentation and adherence to safety guidelines.
• Perform additional duties as assigned by management.

Skills

Bachelor’s degree in engineering

2+ years manufacturing experience

Lean Manufacturing

Statistical analysis

Time studies

AutoCAD

MS Office

Presentation to executives

Mechanical aptitude

Leadership and communication

Education

Bachelor’s degree in Engineering

Tools

AutoCAD

Microsoft Office

Job description

Emotiv is seeking a strategic Industrial Engineer to optimize material flow, design efficient layouts, and lead packaging and process improvements at the Louisville, KY site. The role focuses on reducing costs, increasing throughput, and driving continuous improvement across warehouse and plant operations.

You will analyze current processes, develop standards, and collaborate with cross-functional teams to implement data-driven changes that enhance safety and productivity.