Continuous Improvement Engineer

Mcconway-; Pittsburgh (Allegheny County); On-site; USD 85,000 - 120,000; Full time

Job summary

McConway & Torley, located in Pittsburgh, PA, is seeking a Continuous Improvement Engineer to drive lean initiatives and optimize manufacturing processes at the foundry. You will lead data-driven improvements to throughput, cycle times, and efficiency, collaborating with cross-functional teams to implement best practices.

Qualifications include a Bachelor's in Engineering and experience with Lean/Six Sigma, data analysis tools like Minitab/Excel/Power BI, and strong problem-solving and

Qualifications

• Bachelor’s degree in Engineering (Industrial, Mechanical, Metallurgical, or related field) required.
• Experience or internship in manufacturing, preferably steel foundry.
• Lean Six Sigma Green Belt or Black Belt certification preferred.

Responsibilities

• Analyze current manufacturing processes to identify inefficiencies and opportunities for improvement.
• Lead Lean initiatives such as value stream mapping, 5S, and Kaizen events.
• Collaborate with production, quality, maintenance, and engineering to implement best practices.
• Collect and interpret production data; present findings to stakeholders.
• Identify cost-saving opportunities through materials, energy, and labor improvements.

Skills

Lean manufacturing

Six Sigma

Data analysis

Project management

Communication skills

Education

Bachelor's degree in Engineering

Tools

Minitab

Excel

Power BI

Job description

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Continuous Improvement Engineer

INDUSTRIAL ENGINEERING Full Time Engineering Pittsburgh, PA, US

2 days ago Requisition ID: 1338

FerroWorks has locations in Pittsburgh, McKees Rocks, including McConway and Torley and Standard Forged, which have been in continuous operations since 1869, the same year the first US transcontinental railroad was completed. We have been able to meet the needs of our customers with a steady, dependable and economical supply of high-quality railroad industry products. As McConway is the original designers of the first standard automatic coupler, continued innovation and craftsmanship have and has led to a product line that includes every AAR approved coupler as well as custom coupler solutions, which are all proudly cast in the US.

McConway & Torley is looking for a highly motivated and results-driven Continuous Improvement Engineerto join our steel foundry team. You will play a critical role in driving process optimization, enhancing operational efficiency, and fostering a culture of continuous improvement throughout the facility. This individual will utilize Lean Manufacturing principles, Six Sigma methodologies, and other process improvement tools to achieve measurable results in quality, productivity, and cost reduction.

Some of your key responsibilities will include:

• Analyzing current manufacturing processes to identify inefficiencies, bottlenecks, and waste
• Developing and implementing strategies to improve throughput, reduce cycle times, and enhance overall efficiency
• Lead Lean initiatives such as value stream mapping, 5S, and Kaizen events
• Utilize Six Sigma tools to analyze data, define problems, and implement sustainable solutions
• Collect, analyze, and interpret production data to identify trends and opportunities for improvement. Prepare detailed reports and present findings to stakeholders
• Collaborating with production, quality, maintenance, and engineering teams to identify improvement opportunities and implement best practices
• Identify cost-saving opportunities through material efficiency, energy optimization, and labor utilization improvements
• Delivering training and guidance to employees at all levels on continuous improvement tools and methodologies to ensure sustainable cultural transformation
• Investigating quality issues and process deviations using tools such as 5-Why, Fishbone diagrams, and Failure Mode and Effects Analysis (FMEA)
• Collaborating on initiatives to reduce environmental impact, improve energy efficiency, and enhance sustainability in foundry operations

Required Qualifications:

• Some experience including internship experience in a manufacturing environment, preferably in a steel foundry or similar heavy industry

Preferred Qualifications:

• Proven experience leading Lean, Six Sigma, or other process improvement initiatives
• Certifications: Lean Six Sigma Green Belt or Black Belt certification is highly preferred
• Strong analytical skills with proficiency in statistical analysis tools (e.g., Minitab, Excel, Power BI)
• Excellent problem-solving and decision-making capabilities
• Strong project management skills with the ability to manage multiple initiatives simultaneously
• Effective communication and interpersonal skills to influence and drive change

Education:

• Bachelor’s degree in Engineering (Industrial, Mechanical, Metallurgical, or related field) is required