Continuous Improvement Engineer

Standard Forged Products, LLC; Pittsburgh (Allegheny County); On-site; USD 85,000 - 115,000; Full time

Job summary

Standard Forged Products, LLC in Pittsburgh is seeking a Continuous Improvement Engineer to drive process optimization across the steel foundry. You will implement Lean and Six Sigma methodologies to enhance throughput, reduce cycle times, and lower costs.

As a key member of the team, you will lead 5S/Kaizen events, analyze data with Minitab/Power BI, and partner with production, quality, maintenance, and engineering to sustain gains.

Qualifications

• Experience with Lean and Six Sigma methodologies in manufacturing environments.
• Strong analytical and problem-solving abilities with data-driven decision making.
• Excellent communication and collaboration skills across cross-functional teams.

Responsibilities

• Analyzing current manufacturing processes to identify inefficiencies, bottlenecks, and waste.
• Developing and implementing strategies to improve throughput, reduce cycle times, and enhance efficiency.
• Lead Lean initiatives such as value stream mapping, 5S, and Kaizen events.
• Utilize Six Sigma tools to analyze data, define problems, and implement sustainable solutions.
• Collect, analyze, and interpret production data; prepare reports and present findings to stakeholders.
• Collaborate with production, quality, maintenance, and engineering teams to identify improvement opportunities.
• Identify cost-saving opportunities through material efficiency, energy optimization, and labor utilization improvements.
• Deliver training and guidance on continuous improvement tools to staff at all levels.
• Investigate quality issues and process deviations using tools such as 5-Why, Fishbone diagrams, and FMEA.
• Collaborate on initiatives to reduce environmental impact and energy use in foundry operations.

Skills

Lean Manufacturing

Six Sigma

Data analysis

Communication

Project management

Education

Bachelor’s degree in Engineering

Tools

Minitab

Excel

Power BI

Job description

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Continuous Improvement Engineer

INDUSTRIAL ENGINEERING Full Time Engineering Pittsburgh, PA, US

4 days ago Requisition ID: 1338

FerroWorks has locations in Pittsburgh, McKees Rocks, including McConway and Torley and Standard Forged, which have been in continuous operations since 1869, the same year the first US transcontinental railroad was completed. We have been able to meet the needs of our customers with a steady, dependable and economical supply of high-quality railroad industry products. As McConway is the original designers of the first standard automatic coupler, continued innovation and craftsmanship have and has led to a product line that includes every AAR approved coupler as well as custom coupler solutions, which are all proudly cast in the US.

McConway & Torley is looking for a highly motivated and results-driven Continuous Improvement Engineerto join our steel foundry team. You will play a critical role in driving process optimization, enhancing operational efficiency, and fostering a culture of continuous improvement throughout the facility. This individual will utilize Lean Manufacturing principles, Six Sigma methodologies, and other process improvement tools to achieve measurable results in quality, productivity, and cost reduction.

Some of your key responsibilities will include:

• Analyzing current manufacturing processes to identify inefficiencies, bottlenecks, and waste
• Developing and implementing strategies to improve throughput, reduce cycle times, and enhance overall efficiency
• Lead Lean initiatives such as value stream mapping, 5S, and Kaizen events
• Utilize Six Sigma tools to analyze data, define problems, and implement sustainable solutions
• Collect, analyze, and interpret production data to identify trends and opportunities for improvement. Prepare detailed reports and present findings to stakeholders
• Collaborating with production, quality, maintenance, and engineering teams to identify improvement opportunities and implement best practices
• Identify cost-saving opportunities through material efficiency, energy optimization, and labor utilization improvements
• Delivering training and guidance to employees at all levels on continuous improvement tools and methodologies to ensure sustainable cultural transformation
• Investigating quality issues and process deviations using tools such as 5-Why, Fishbone diagrams, and Failure Mode and Effects Analysis (FMEA)
• Collaborating on initiatives to reduce environmental impact, improve energy efficiency, and enhance sustainability in foundry operations

Required Qualifications:

• Some experience including internship experience in a manufacturing environment, preferably in a steel foundry or similar heavy industry

Preferred Qualifications:

• Proven experience leading Lean, Six Sigma, or other process improvement initiatives
• Certifications: Lean Six Sigma Green Belt or Black Belt certification is highly preferred
• Strong analytical skills with proficiency in statistical analysis tools (e.g., Minitab, Excel, Power BI)
• Excellent problem-solving and decision-making capabilities
• Strong project management skills with the ability to manage multiple initiatives simultaneously
• Effective communication and interpersonal skills to influence and drive change

Education:

• Bachelor’s degree in Engineering (Industrial, Mechanical, Metallurgical, or related field) is required