CAE Engineer – Automotive Safety & Simulation Expert

Joyson Safety Systems; Auburn Hills (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

Joyson Safety Systems seeks an experienced CAE Engineer to join our Americas CAE & Systems Performance team in Auburn Hills. You will develop advanced FE models, run simulations, and drive optimization for airbags, seatbelts, and steering systems. Collaborate across functions to deliver validated, robust safety solutions.

You will correlate simulations with tests, perform DOE studies, and present findings to leadership and customers, contributing to cutting-edge occupant protection technologies.

Qualifications

• Bachelor's degree in Mechanical Engineering required.
• 5–10 years experience in FEM/CAE for automotive components.
• Experience with HyperMesh, LS-DYNA, HyperWorks.
• Knowledge of airbag and seatbelt modeling is preferred.

Responsibilities

• Develop high-quality 3D FE models of restraint system components.
• Run CAE simulations to support design, development, and validation.
• Correlate CAE with test data and recommend design improvements.
• Lead DOE, parameter studies and optimization analyses.
• Collaborate with design teams and customers to support programs.
• Present results and recommendations to teams and management.

Skills

CAE simulations

FEM modeling

DOE studies

Cross-functional teamwork

Strong communication

Automotive safety

Education

Bachelor's Degree in Mechanical Engineering

Master's Degree in Mechanical Engineering, Biomechanics, Crashworthiness, Biomedical Engineering, or related field

Tools

HyperMesh

LS-DYNA

HyperWorks

Job description

Joyson Safety Systems seeks an experienced CAE Engineer to join our Americas CAE & Systems Performance team in Auburn Hills. You will develop advanced FE models, run simulations, and drive optimization for airbags, seatbelts, and steering systems. Collaborate across functions to deliver validated, robust safety solutions.

You will correlate simulations with tests, perform DOE studies, and present findings to leadership and customers, contributing to cutting-edge occupant protection technologies.