Advanced Manufacturing Engineer

ZipRecruiter; Springboro (OH); On-site; USD 75,000 - 95,000; Full time

Job summary

A leading company in advanced manufacturing is seeking an Advanced Manufacturing Engineer to enhance manufacturing processes and support production startup. The role involves design, testing, and collaboration with vendors to ensure quality and efficiency in production. Located in Springboro, Ohio, this position offers comprehensive benefits and opportunities for professional growth.

Benefits

Paid time off

100% employer-paid medical, dental, vision insurance

401K with immediate vesting employer match

Tuition assistance

Career development programs

Qualifications

• At least five years of process engineering experience in manufacturing.
• Knowledge of TS 16949 and ISO 14001 standards.

Responsibilities

• Develop and improve manufacturing processes by studying products and methods.
• Lead prototype and start-of-production activities to meet quality objectives.

Skills

Decision Making & Analysis

Continual Improvement

Teamwork

Communication

Organization and Planning

Education

Bachelor’s degree in manufacturing, mechanical, electrical engineering

Tools

SolidWorks

PLC

HMI

Job description

Job Description

Job Summary:

The Advanced Manufacturing Engineer will drive the design and procurement of equipment and tools, ensuring prototype equipment is maintained, tooling is functional and available for SOP, process development, and system assistance. The position also involves reviews, testing, and analysis to validate product designs meet DFM standards and to create processes for DFA. Support for production startup and debugging will be based in Springboro, Ohio.

Responsibilities:

1. Develop and improve manufacturing processes by studying products and manufacturing methods.
2. Design and conduct research to evaluate manufacturing processes, applying knowledge of product design, fabrication, assembly, tooling, and materials; gather observations from operators.
3. Research, design, modify, and test manufacturing methods and equipment; collaborate with equipment vendors.
4. Enhance manufacturing efficiency by analyzing workflow, space requirements, and equipment layout.
5. Participate in testing methods to ensure product and process quality; test finished products and process capabilities; confirm manufacturing processes.
6. Prepare reports by collecting, analyzing, and summarizing data and trends.
7. Assist with equipment and tool design.
8. Lead the evaluation of new product concepts (DFA), create manufacturing plans, and estimate production costs.
9. Organize and manage manufacturing workflows and documentation such as DFA’s, PFPFMEAs, and WI’s.
10. Lead prototype and start-of-production activities to meet quality and business objectives.
11. Evaluate manufacturing processes based on quality criteria like efficiency and speed.
12. Support prototype operators, technicians, designers, and engineers in process creation and execution for product launches.
13. Recommend and implement improvements to document company best practices.
14. Develop junior engineers and staff to enhance their skills.
15. Support the company's vision, values, goals, and business plans.
16. Perform other duties as assigned and ensure predictable, reliable attendance.

Position Qualifications:

• Bachelor’s degree in manufacturing, mechanical, electrical engineering, or equivalent experience.
• At least five (5) years of process engineering experience in manufacturing.
• Knowledge of PLCs (Allen Bradley), HMIs, relays, contractors, servos, steppers, circuits, barcode systems, databases, vision systems.
• Experience with quality management systems.
• Strong technical and communication skills.
• Experience with electrical cabinet layout and machine controls.
• Team-oriented mindset.
• Knowledge of TS 16949 and ISO 14001 standards.

• Experience with fixturing design for robotic, CNC, and welding applications.
• Knowledge of assembly controls, sensors, vision systems, and poke yokes.
• Understanding of robotic and automated assembly processes versus manual methods.
• Knowledge of pneumatic assemblies, valves, and air controls.
• Proficiency in CAD, especially SolidWorks, with the ability to conceptualize and convey ideas into functional designs.
• Experience with multi-content assembly processes, understanding the full manufacturing stream from start to finish.

Key Competencies:

• Decision Making & Analysis: Make data-driven decisions, seek input, and analyze root causes.
• Continual Improvement: Focus on quality, sustainability, and process enhancements.
• Working Safely: Demonstrate safe behaviors and awareness of workplace risks.
• Deliver Results: Be achievement-oriented with a sense of urgency.
• Teamwork: Collaborate effectively to meet organizational goals.
• Communication: Exchange information clearly and effectively.
• Organization and Planning: Set priorities, plan systematically, and manage resources efficiently.

Physical Requirements / Working Conditions:

• Prolonged sitting and computer work.
• Ability to lift up to 30 pounds and reach overhead or below knee level.
• Moderately loud work environment.
• Ability to recognize small details and operate field instruments.
• Must pass a human performance evaluation/physical assessment.

Why Join Us

ABS offers comprehensive, fully paid benefits, competitive salary, and retirement plans. We embrace diversity and inclusion.

Benefits Overview

• Paid time off, holidays, parental leave.
• 100% employer-paid medical, dental, vision, insurance.
• FSA and HSA options.
• 401K with immediate vesting employer match.
• Voluntary benefits, tuition assistance, career development, and employee referral programs.

About Us

ABS manufactures advanced batteries for various applications, with facilities in Michigan and Ohio. Acquired by Komatsu in 2023, we continue to operate independently, focusing on high-voltage, automotive-grade battery systems, from concept to high-volume production, fostering a diverse engineering team.

The Location – Springboro, OH

Located in a vibrant community, Springboro offers excellent amenities, schools, parks, and a high quality of life, making it an ideal place to live, work, and raise a family.

Equal Opportunity Employer Statement

ABS is an equal opportunity employer.