2nd Shift AOI Operator – Electronics Manufacturing (PCBA / SMT)

J T; Seymour (CT); On-site; USD 42,000 - 56,000; Full time

Job summary

J T is seeking a 2nd Shift AOI Operator to inspect PCB assemblies with automated optical equipment in a high‑reliability EMS environment. You will load programs, evaluate test results, and log defects to support high first-pass yield.

Responsibilities include setting up AOI systems, feeding correct recipes, logging issues in the MES/Aegis MIS, and escalating line defects. The role demands attention to detail, teamwork, and strict adherence to ESD and 5S standards.

Qualifications

• High School Diploma or GED required.
• 0–3 years electronics assembly/SMT/optical inspection experience.
• IPC-A-610 certification required or ability to obtain upon hire.
• Component identification training including passive components, ICs and polarity markings.
• Basic computer literacy and familiarity with Shop Floor Tracking / MIS (Aegis preferred).
• High visual acuity and attention to detail for fine-pitch inspection.
• Strong teamwork, listening and problem-solving under time pressure.
• Adherence to 5S, ESD protocols, PPE, and SDS.

Responsibilities

• Set up, operate, and monitor AOI systems per SOPs and production schedules.
• Load inspection programs/recipes for specific part numbers and revisions.
• Safely load, align, run, and unload PCBs through AOI conveyor with care.
• Review and classify inspection flags: missing parts, misplacements, polarity, tombstoning, solder issues.
• Log defects and dispositions into MES/Shop Floor Tracking (Aegis MIS).
• Troubleshoot minor machine feed issues; escalate major defects or equipment errors.
• Communicate quality feedback to SMT operators and line leads.
• Maintain shift throughput and adhere to safety, 5S standards.

Skills

Attention to detail

Teamwork

Problem-solving

Communication

Education

High School Diploma or GED

Tools

Aegis MIS

Job description

2nd Shift AOI Operator – Electronics Manufacturing (PCBA / SMT)

Location: Seymour, CT

Shift: 2nd Shift

Position Type: Full-Time

Department: Quality Inspection / SMT Manufacturing

Industry: Electronics Manufacturing Services (EMS)

Position Overview

The 2nd Shift AOI Operator is responsible for operating Automated Optical Inspection (AOI) equipment to inspect printed circuit board assemblies (PCBAs) for component, placement, and soldering anomalies. Working within a high-reliability electronics manufacturing environment, this individual loads inspection programs, evaluates automated test results, identifies and logs assembly defects, and collaborates with SMT machine operators and quality teams to maintain high first-pass yield and continuous production flow.

Duties & Responsibilities

• Machine Setup & Operation: Setup, operate, and monitor Automated Optical Inspection (AOI) systems in accordance with standard operating procedures and production schedules.
• Load proper inspection programs and recipes corresponding to specific assembly part numbers and revisions.
• Safely load, align, run, and unload PCB assemblies through the AOI conveyor/chambers without causing physical or electrostatic damage.
• Defect Identification & Quality Logging: Review, verify, and classify inspection flags (e.g., missing components, misaligned parts, wrong polarity, tombstoning, insufficient/excess solder, bridging, and solder balls).
• Accurately log defects, false calls, and inspection dispositions into the Manufacturing Execution System / Shop Floor Tracking System (Aegis MIS).
• Troubleshoot minor machine feed or stoppage issues, and promptly escalating recurring line defects or major equipment errors to the shift supervisor or quality engineering.
• Teamwork, Safety & Shop Floor Discipline: Maintain open, professional communication with SMT operators, rework technicians, and line leads to provide timely quality feedback on upstream assembly defects.
• Work effectively in a fast-paced environment to meet shift throughput goals and schedule deadlines.
• Adhere strictly to Electrostatic Discharge (ESD) protocols, facility safety standards, OSHA rules, and Safety Data Sheets (SDS).
• Maintain an organized, clean 5S workstation throughout the shift.

Qualifications & Requirements

• Education & Experience: High School Diploma or equivalent (GED).
• 0 to 3 years of experience in electronics assembly, surface mount technology (SMT), or optical inspection (entry-level candidates with mechanical/electronic aptitude or technical training are encouraged to apply).
• Certifications & Training: IPC-A-610 Certification required (or ability to achieve and maintain certification upon hire).
• Component Identification training required (understanding passive components, ICs, polarity markings, and reference designators).
• Computer & Systems Skills: Basic computer literacy (system startup/shutdown, file directory navigation, basic data entry).
• Working knowledge or proficiency with Shop Floor Tracking / MIS platforms (such as Aegis) is strongly preferred.
• Core Competencies: High visual acuity and strong attention to detail for fine-pitch electronic inspection.
• Solid teamwork, active listening, and problem-solving skills with the ability to maintain accuracy under time pressure.
• Adaptability to shifting production priorities and positive team collaboration.

Work Environment & Physical Demands

Well-lit, climate-controlled electronics manufacturing floor.

Continuous visual inspection using high-resolution monitors and optical equipment.

Prolonged standing, walking, and sitting along the SMT line.

Handling delicate circuit boards requiring mandatory ESD-safe Personal Protective Equipment (PPE), including ESD coats, wrist straps, and heel grounders.