Position Overview
The Pump House Compressor System Hydraulic Fitter is responsible for carrying out preventive, corrective and breakdown maintenance of mechanical equipment used in ductile iron pipe production. The technician ensures the smooth running of machinery by performing inspections, repairs, replacements, lubrication, mechanical adjustments and assisting in shutdown maintenance activities.
Key Responsibilities
- Perform mechanical repairs on equipment such as pumps, gearboxes, conveyors, valves and rotating machinery. Troubleshoot mechanical faults and support quick restoration of production operations. Assist in repairing and maintaining casting machines, furnaces, annealing equipment, and finishing line systems.
- Execute scheduled preventive maintenance (PM) activities. Conduct routine equipment checks, lubrication, belt tensioning, alignment and bearing replacement. Report abnormal noise, vibration, overheating or leaks during inspections.
- Responsible for mechanical systems related to melting furnaces and charging systems, centrifugal casting machines, annealing furnaces and cooling beds, pipe handling systems, conveyors, chain drives, cutting/grinding and finishing machines, hydraulics and pneumatics (cylinders, hoses, valves), cooling water pumps and piping systems.
- Support planned shutdown maintenance activities. Assist in installation, dismantling and alignment of machinery. Follow engineering drawings and instructions during equipment overhauls.
- Use mechanical tools such as torque wrenches, grinders, pullers, drills, welding equipment and alignment tools. Carry out basic fabrication tasks (cutting, welding, threading and fitting). Ensure tools are maintained in good working condition.
- Follow all plant safety rules, LOTO procedures and PPE requirements. Participate in safety toolbox talks. Ensure safe handling of mechanical components and heavy parts using lifting equipment.
- Record work done in job cards or CMMS systems. Report faults, spare requirements and unusual observations to supervisors. Update maintenance checklists and inspection sheets.
Key Skills / Competencies
- Strong mechanical troubleshooting abilities
- Able to handle multi task more than one function
- Training employees to perform different job functions
- Basic knowledge of hydraulics, pneumatics and rotating equipment
- Ability to work with hand and power tools safely
- Understanding of mechanical drawings and equipment layouts
- Ability to work in a high-temperature industrial environment
Qualifications
- ITI nbsp in Mechanical Fitter or Industrial Maintenance
- 10 15 years of experience in heavy manufacturing pipe plant foundry steel cement or similar
- Experience with maintenance of Hot mould casting equipment is an added advantage
Work Environment
Foundry and pipe manufacturing environment with exposure to heat and heavy machinery. Requires shift work, overtime, and availability during breakdowns. Works closely with mechanical engineers, technicians, operators and safety staff.