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Mactan Rock Industries, Inc. in Cebu seeks an experienced Plant Operations Manager to oversee day-to-day plant operations, maintenance, and facilities management across the Tshuneshie Plant. The role emphasizes preventive maintenance, safety, and efficiency, with hands-on supervision of maintenance staff and contractors.
Strong leadership and technical acumen are essential. Experience in mechanical systems, CMMS knowledge, and collaboration with cross-functional teams will support continuous
Education:
Bachelor's Degree in Mechanical Engineering preferred.
Engineering degree in a related technical field may also be considered.
Professional License:
Licensed Mechanical Engineer (LME) is highly preferred.
Relevant technical certifications are an advantage.
Experience:
At least 5–8 years of relevant experience in plant operations, manufacturing, industrial facilities, mechanical maintenance, or engineering management.
Preferably with 2–3 years of supervisory or managerial experience.
Experience in managing industrial machinery, mechanical systems, maintenance operations, and plant facilities is highly preferred.
Experience in a manufacturing, industrial, utility, or engineering environment is an advantage.
Technical Competencies:
Strong knowledge of mechanical equipment and industrial machinery.
Preventive and predictive maintenance management.
Equipment troubleshooting and failure analysis.
Mechanical installation, alignment, and commissioning.
Familiarity with pumps, motors, compressors, piping systems, valves, hydraulic/pneumatic systems, and other industrial equipment.
Knowledge of plant utilities and facility systems.
Understanding of occupational safety and environmental requirements.
Ability to read and interpret mechanical drawings, equipment manuals, and technical documents.
Knowledge of maintenance planning and computerized maintenance management systems (CMMS) is an advantage.
Proficiency in Microsoft Office and preparation of technical and operational reports.
Oversee and manage the day-to-day operations of the Tshuneshie Plant to ensure safe, efficient, and continuous plant operations.
Monitor plant activities, production processes, equipment performance, and operational requirements.
Ensure that all plant activities are performed in accordance with company policies, procedures, and operational standards.
Coordinate with management regarding plant operations, requirements, issues, and improvement initiatives.
Ensure proper scheduling and allocation of manpower, equipment, and resources.
Monitor plant productivity, operational efficiency, and equipment utilization.
Supervise the operation, inspection, troubleshooting, repair, and maintenance of mechanical equipment and machinery.
Ensure proper implementation of preventive and corrective maintenance programs.
Monitor equipment condition and identify potential mechanical problems before they result in major breakdowns.
Conduct initial assessment and root-cause analysis of equipment failures and recurring breakdowns.
Ensure timely response to equipment breakdowns and minimize unplanned downtime.
Review maintenance schedules, work orders, equipment records, and maintenance reports.
Coordinate with maintenance personnel, contractors, and technical service providers for major repairs and specialized works.
Recommend equipment repair, replacement, modification, or upgrading when necessary.
Ensure proper installation, testing, alignment, commissioning, and safe operation of mechanical equipment.
Monitor the availability and proper storage of critical spare parts, tools, and maintenance materials.
Monitor the condition and operational performance of plant facilities, utilities, piping systems, pumps, motors, valves, and other mechanical systems.
Ensure timely repair and maintenance of plant buildings, facilities, and utility systems.
Conduct regular inspections of equipment and plant facilities.
Coordinate facility improvement and repair activities with concerned departments.
Ensure proper housekeeping, cleanliness, and orderliness of the entire plant premises.
Ensure strict implementation of company safety policies, procedures, and applicable occupational safety requirements.
Conduct regular workplace and equipment safety inspections.
Ensure proper use of PPE and compliance with safe work practices.
Identify hazards and implement appropriate corrective and preventive measures.
Immediately report accidents, incidents, unsafe conditions, equipment hazards, and other safety concerns.
Participate in safety meetings, toolbox meetings, emergency drills, and incident investigations.
Ensure that contractors and visitors comply with plant safety requirements.
Supervise, lead, and monitor assigned plant operations and maintenance personnel.
Assign daily tasks and responsibilities based on operational priorities and manpower requirements.
Monitor attendance, work performance, productivity, discipline, and compliance with company rules.
Provide technical guidance, coaching, and support to plant personnel.
Identify employee training and competency requirements and coordinate with HR and management.
Promote teamwork, accountability, discipline, and a positive working environment.
Ensure plant activities and processes are performed according to established quality and operational standards.
Monitor recurring operational and equipment-related problems and initiate corrective actions.
Identify opportunities to improve plant efficiency, equipment reliability, productivity, and safety.
Recommend and implement approved process, equipment, and maintenance improvements.
Support continuous improvement programs and other company initiatives.
Monitor the proper use of plant materials, spare parts, tools, equipment, and other resources.
Ensure proper inventory and availability of critical maintenance materials and spare parts.
Review maintenance and operational requests and ensure that resources are used appropriately.
Monitor plant operating and maintenance expenses.
Identify opportunities to reduce unnecessary costs while maintaining safety, quality, and operational reliability.
Prepare and submit daily, weekly, and monthly reports on plant operations, maintenance, equipment performance, manpower, and other activities.
Maintain accurate records of equipment breakdowns, downtime, repairs, preventive maintenance, inspections, and facility activities.
Monitor plant performance against established targets and KPIs.
Immediately escalation critical operational, mechanical, safety, or manpower concerns to management.
Provide recommendations and technical reports to management for necessary plant improvements and corrective actions.
Coordinate with Operations, Engineering, Maintenance, HR, Safety, Finance, Procurement, and other concerned departments regarding plant requirements.
Liaise with suppliers, contractors, service providers, and other external parties for plant-related activities.
Attend meetings and provide updates regarding plant performance, operational concerns, and maintenance requirements.
Ensure clear communication of instructions, schedules, priorities, and plant policies to assigned personnel.
Perform other duties and responsibilities that may be assigned by management from time to time.
Ensure that all activities under the OIC's supervision are conducted safely, efficiently, and in accordance with company standards.