Reliability Engineer

Norman Process Oils Malaysia Plant Sdn Bhd; Johor; On-site; MYR 100,000 - 167,000; Full time

Job summary

Norman Process Oils Malaysia Plant Sdn Bhd is seeking a reliability engineer to drive plant uptime, improve asset performance, and embed reliability into day-to-day operations. You will analyze data, implement TPM/PM strategies, and collaborate across departments to prevent failures and downtime.

The ideal candidate has 5+ years in plant reliability or maintenance in chemical or related manufacturing, with strong problem-solving, data analytics, and hands-on maintenance experience.

Qualifications

• Minimum 5 years’ experience in plant reliability/maintenance/ mechanical engineering in chemical or petrochemical plants.
• Analytical thinking and data-driven problem solving.
• Strong communication and teamwork skills.
• Experience with TPM/PM and reliability methods.
• Good knowledge of safety and regulatory standards.

Responsibilities

• Analyze data to identify reliability improvement opportunities.
• Ensure plant equipment operates at optimal levels and meets organizational needs.
• Perform root cause analysis and develop preventive solutions.
• Lead maintenance planning, scheduling and shutdown activities.
• Develop and implement maintenance procedures to improve reliability.
• Collaborate with departments to embed reliability across the organization.
• Maintain maintenance documentation per ISO requirements.
• Manage procurement of equipment and spare parts and budget for critical machines.

Skills

Reliability engineering

Maintenance engineering

Analytical thinking

Problem solving

Communication skills

Project management

Data analysis

Minitab

AutoCAD

OSHA knowledge

Tools

AutoCAD

Minitab

Job description

International Manufacturer & Multinational Team

Competitive Salary Level

Professional Growth & Promotion Opportunities

Job Description:-

Monday to Friday 9am to 6pm

Job Responsibilities:-

finding potential problems or opportunities for improvement by analyzing data and identifying patterns within that data.

ensuring that the plant’s equipment operates at optimal levels and meet the needs of the organization.

identifying problems related to the reliability of systems and equipment and developing solutions for potential equipment issues before they occur.

analyzing equipment failure data to identify patterns and trends.

conducting root cause analysis to determine the underlying cause of problems.

developing and implementing solutions to prevent repeated issues, ultimately improving the reliability of systems, equipment, and processes.

developing and implementing new maintenance procedures to improve the reliability of equipment.

finding new technologies and processes that can improve equipment performance and reliability.

developing and implementing training programs for employees with regard to reliability.

developing and implementing the production system and its tools and methods, including 6S, etc.

management of the initiative proposals / improvement ideas including collections, evaluation, implementation, etc.

collaborating with other departments to ensure that reliability is integrated into all aspects of the organization.

the main goal is to increase the overall uptime and availability of systems and equipment, and to reduce the number of failures and downtime.

A reliability engineer also supports the planning, scheduling and implementation of all mechanical maintenance works, including annual plant shutdown activities in close coordination with other departments’ managers.

A reliability engineer prepares the evaluation of yearly costs for the most critical machines, work out a budget and cost controlling for important maintenance items. Responsible for coordinating and monitoring purchasing of equipment and spare parts.

A reliability engineer ensures all maintenance documentation is issued according to ISO requirements.

A reliability engineer takes care of the ERP or CMMS or other maintenance software utilization by ensuring users are knowledgeable and disciplined enough to use the software properly.

A reliability engineer performs other maintenance related tasks as assigned by his superior.

Requirements:-

Minimum 5 years’ experience in plant’s reliability / maintenance / mechanical engineering in chemical or petrochemical production plants

Analytical thinking: the ability to think critically and logically, as well as the ability to work with large sets of data and make sense of them.

Technical attitude: a strong understanding of the systems, equipment, and processes at hand. This includes knowledge of the engineering principles and specific systems used at an organization.

Problem-solving: the ability to think creatively and come up with innovative solutions to complex problems.

Communication: the ability to explain technical concepts in a clear and understandable manner, as well as the ability to collaborate effectively with others.

Project management: the ability to manage multiple projects and tasks simultaneously and effectively including planning, scheduling, and organizing.

Data management skills: the ability to use statistical analysis tools (Minitab, etc.) as well as the ability to interpret and communicate the results of the analysis.

A continuous improvement mindset: identifying and implementing ways to continuously improve reliability.

Safety-conscious: the ability to identify potential hazards and take the necessary steps to mitigate them.

Knowledgeable on maintenance methodologies such as the TPM, Preventive Maintenance, Predictive Maintenance, etc.

In-depth knowledge of an industrial plant’s mechanical system from static and dynamic equipment such as pumps, heat exchangers, tanks, vessels, piping, other plant machinery and pressurized vessels to building structures, pipe racks and fire-fighting facilities.

Familiar with most mechanical engineering standards such as MS, API, ASME, DIN, BS etc.

Familiar and knowledgeable with local regulations (DOSH) with regards to the design, installation, test, operation and maintenance of registered equipment such as fired and unfired pressure vessels, hoists, etc..

Knowledgeable on regulations and directives on safety of designing, selecting, installing, operating and maintaining any mechanical installations in chemical processing plant.

Demonstrated knowledge of basic manufacturing safety and Occupational Safety and Health Administration (OSHA) guidelines and OSHA PSM.

Familiar and experienced in ISO 9001, ISO 14000, ISO 45001 (especially the Management of Change procedure). IATF 16949 is an advantage.

Ability to read, draw or sketch, illustrate and interpret technical drawings such as the P&ID’ machinery components and schematics.

Advanced PC user with a good knowledge of the office software. A good knowledge of the technical software such as AutoCAD and the statistical software such as Minitab is an advantage.

Superior verbal and written English communication skills, especially of the technical terms.

Ability to function independently in a team environment with minimal supervision

Previous personnel management experience is preferred

The largest producer of green RPO (rubber process oils) and highly aromatic additives for rubber compounds in South-East Asia

The company possesses advanced technologies and utilizes them to create top-tier products that provide exceptional user performance.

Our products are selected by leading tire and rubber manufacturers for their environmentally-friendly characteristics and superior performance that meets the demands of end-users.

Our company is certified according to ISO 9001, ISO 45001, ISO 14001 and has adopted elements of the industrial standard IATF16949 into its production system.

The largest producer of green RPO (rubber process oils) and highly aromatic additives for rubber compounds in South-East Asia

The company possesses advanced technologies and utilizes them to create top-tier products that provide exceptional user performance.

Our products are selected by leading tire and rubber manufacturers for their environmentally-friendly characteristics and superior performance that meets the demands of end-users.

Our company is certified according to ISO 9001, ISO 45001, ISO 14001 and has adopted elements of the industrial standard IATF16949 into its production system.