QUALITY CONTROLLER (DQC)

UPECA Aerotech Sdn Bhd; Shah Alam; On-site; MYR 67,000 - 112,000; Full time

Job summary

Zenix Aerospace UPECA is seeking a Quality Controller in Shah Alam to perform CMM programming, 3D model verification, and dimensional inspections in line with customer and engineering requirements.

You will maintain inspection reports, calibrations, SPC and MSA activities, and participate in audits; a diploma in engineering and hands-on CMM experience are required; ability to read drawings and GD&T is essential.

Qualifications

• Diploma in Engineering or related field required.
• Hands-on experience with CMM, GD&T and measurement tools.
• Experience documenting inspections and generating reports.
• Familiarity with calibration and quality records.
• Ability to interpret engineering drawings and data packs.

Responsibilities

• Perform CMM programming and 3D model verification per specifications.
• Carry out dimensional inspections using CMM and conventional gauges.
• Prepare inspection reports and maintain calibration records.
• Support internal/external audits and quality system requirements.
• Monitor WIP and participate in Kaizen and SPC activities.
• Liaise with Engineering, Production and Suppliers on quality issues.

Skills

CMM

Programming

CAD

GD&T

MSA

GR&R

SPC

Documentation

Education

Diploma in Engineering

Tools

Calipers

Micrometer

CAD software

Job description

To perform 3D model verification for customer provided and internally developed 3D models via PCDMIS, including 3D models developed by suppliers to ensure compliance towards customer engineering requirements.

To prepare document that related with inspection report such as Inspection Instruction Report (IIR), Final Inspection Report (FIR), Inspection Report (SIR) according to the drawing, customer specification, condition of supply and customer requirements by using appropriate IMTE.

To create complete CMM programme accurately within required timeline and ensuring adherence to product specification by using PCDMIS.

To ensure all inspection report are being registered to master list before been flow down to end users.

To ensures CMM Programmes has been registered in CMM Program Record Index (CPRI) and update if there is any new revision released.

To perform test cut inspection when needed and feedback the result to multi-function team.

To carry out inspection activities including CMM and conventional inspection and conductivity test according to customer data technical packages (drawing, specifications, condition of supply etc) by using appropriate IMTE for Production/FA/DELTA FA parts which includes but not limited to Dimensional QC, Assembly QC and Final QC.

To perform inspection (supplier inspection report and on physical fixture) on supplier fabricated fixtures and to ensure compliance to relevant requirements.

To ensure all preventive maintenance activities are performed for CMM and other related QC equipment as needed.

To ensure the cleanliness & well maintained of the inspection area and to well maintain the inspection area as per required specifications.

To perform CMM correlation inspection between all CMMs as per schedule provided by QC Engineers.

To ensure all gages (CMM and conventional) are well maintained and within calibration & send to calibration department when the gauge near the due.

To involve in internal, customer and certification body audits such as AS9100, Nadcap M&I etc.

To report to Quality Engineer or Head of Quality on all inspection’s issue.

Issue non-conformance reports (NCR) when required and elevate inspection issues to the Quality Engineer or Head of Quality.

To perform Measurement System Analysis (MSA), Gage Repeatability and Reproducibility (GR&R), Statistical Process Control (SPC) activities when required.

To involve in QAP certification activities which includes but not limited to trainings of new QAP, qualification assessment and others when deemed necessary.

To update SQDIP board on daily basis to provide real-time visual management for daily operations.

To ensure all record retentions activities are carried out efficiently and to be able to provide necessary records when needed.

To actively involved in all Kaizen activities within the department and the company.

To ensure inventories of WIP parts are kept in minimum volume and to closely monitor the ageing of WIPs.

What to expect:

The Quality Controller is responsible for performing CMM programming, 3D model verification, and dimensional inspections to ensure compliance with customer and engineering requirements.

The role includes preparing inspection reports, maintaining calibration and inspection equipment, supporting audits, conducting SPC and MSA activities, managing quality records, monitoring WIP inventory, supporting supplier and production inspections, and actively participating in continuous improvement and quality system compliance initiatives.

Reporting to:Engineer, Manager, Director

Experience and Personality Preference:

At least 1-year experience in CMM (coordinate measurement machine) and minimum 2 years working in a Quality Inspection function or 5 years in a relevant manufacturing environment.

Able to handle basic inspection equipment and tools.

Skills, Knowledge Requirements:

Good documentation skills with fair knowledge in Microsoft Office applications.

Capability to propose proper measurement tools for inspection process.

Engineering process related trouble-shooting skills.

Ability to read and interpret engineering drawings, GD&T, specifications, and customer technical data packages

Good proficiency in CMM, with some experience in CAD.

Hands on CMM machining experience including other inspection gauges (caliper, micromet, linear height etc).

Experience with First Article Inspection (FAI), Delta FAI, in-process and final inspection

Basic machining application knowledge and technical experience.

PC literate.

Able to work independently as well as being a team-player with strong commitment to department harmony.

Must be able to work under pressure and meet the demands of the job.

Education:

Diploma (or higher) in Engineering or in a related field

Working Relationship:

Internal: SBU: Engineering, Business Development, Production, Quality

External: Respective suppliers and customers.

Zenix Aerospace UPECA is a world wlass leader in high precision machining and aerospace component manufacturing. A prominent supplier of intricate metallic components to top OEMs including the latest generation 320neo.

Zenix Aerospace UPECA manufactures and assembles build-to-print aerostructures for the civil aerospace industry, specialising in world-class hard and soft-metal machining components and assemblies.

Zenix Aerospace UPECA is a world wlass leader in high precision machining and aerospace component manufacturing. A prominent supplier of intricate metallic components to top OEMs including the latest generation 320neo.

Zenix Aerospace UPECA manufactures and assembles build-to-print aerostructures for the civil aerospace industry, specialising in world-class hard and soft-metal machining components and assemblies.