PCBA Engineer

Pivotal System (Malaysia) Sdn Bhd; Kulim; On-site; MYR 60,000 - 100,000; Full time

Job summary

Pivotal System (Malaysia) Sdn Bhd is seeking a capable PCBA Process Engineer to develop and optimize PCBA manufacturing lines. You will work on SMT, DIP, reflow soldering, and related testing to improve efficiency and reduce defects.

The role requires a bachelor’s degree in Electronic/Manufacturing engineering, at least 3 years of PCBA experience, and strong analytical/problem-solving abilities. Proficiency with Excel and ERP/MES systems is a plus, with a focus on quality and process control.

Qualifications

• Strong analytical, troubleshooting, problem-solving, and decision-making skills.
• Experience with PCBA manufacturing processes and process optimization.
• Knowledge of manufacturing process documentation (SOPs, PFMEA, Control Plans) and ECO/ECN.
• Proficient with Excel and ERP/MES systems; data analysis for production improvement.

Responsibilities

• Develop, evaluate, and optimize PCBA manufacturing processes (SMT, DIP, reflow, wave soldering).
• Provide technical support to production; monitor assembly processes and perform root cause analysis.
• Set up, program, and maintain PCBA production equipment; ensure calibration and preventive maintenance.
• Establish process control standards to meet IPC, customer, and regulatory requirements; contribute to quality improvements.

Skills

Analytical skills

Troubleshooting

Decision making

Teamwork

Education

Bachelor's Degree in Electronic Engineering

Tools

ERP/MES systems

Excel

Job description

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• PCBA Process Development & Optimization: Develop, evaluate, and optimize PCBA manufacturing processes, including SMT, DIP, wave soldering, reflow soldering, and final assembly, to improve production efficiency, reduce cycle time, and minimize defects and material waste.
• Production Support & Troubleshooting: Provide technical support to production by monitoring assembly processes, identifying bottlenecks, troubleshooting process and equipment issues, performing root cause analysis, and implementing effective corrective and preventive actions (CAPA).
• Equipment & Process Setup: Select, install, commission, program, and maintain PCBA production equipment such as screen printers, pick-and-place machines, reflow ovens, AOI, SPI, ICT, and functional test systems. Ensure equipment calibration and preventive maintenance are carried out.
• Quality Assurance & Process Control: Establish and maintain process control standards to ensure products meet IPC, customer, and regulatory requirements. Support quality improvement activities through SPC, PFMEA, Control Plans, and process capability analysis.
• Documentation & Standardization: Prepare and maintain work instructions, process flow charts, SOPs, machine parameters, engineering change documentation (ECN/ECO), and technical reports to ensure standardized manufacturing practices.
• Continuous Improvement: Lead and participate in Lean Manufacturing, Kaizen, Six Sigma, and yield improvement initiatives to enhance productivity, reduce manufacturing costs, improve first-pass yield (FPY), and increase overall equipment effectiveness (OEE).
• Safety & Compliance: Ensure all PCBA manufacturing processes comply with EHS regulations, IPC standards, ISO quality management systems, and company safety policies.
• New Product Introduction (NPI): Collaborate with R&D, Quality, and Production teams to support new product introduction by conducting DFM/DFT reviews, process validation, pilot builds, line qualification, and smooth transition from prototype to mass production.
• Cross-functional Collaboration: Work closely with Production, Quality, Maintenance, Procurement, and suppliers to resolve technical issues, implement engineering changes, and achieve manufacturing objectives.
• Other Duties: Perform any other duties and responsibilities as assigned by Management from time to time, as deemed necessary.

Preferred Qualifications

• Bachelor's Degree in Electronic Engineering, Electrical Engineering, Manufacturing Engineering, Mechatronics Engineering, or a related discipline.
• Minimum 3 years of experience in PCBA manufacturing, SMT/DIP production, process engineering, or electronics manufacturing.
• Strong knowledge of PCBA manufacturing processes, including SMT, DIP, reflow soldering, wave soldering, PCB assembly, AOI, SPI, ICT, functional testing, and ESD control.
• Experience in process optimization, yield improvement, root cause analysis, CAPA, and New Product Introduction (NPI) is an advantage.
• Knowledge of manufacturing process documentation, including SOPs, work instructions, PFMEA, Control Plans, and Engineering Change Orders (ECO/ECN).
• Proficient in Microsoft Office applications, particularly Microsoft Excel, and familiar with ERP/MES systems and production data analysis.
• Strong analytical, troubleshooting, problem-solving, and decision-making skills with the ability to resolve manufacturing and process-related issues effectively.
• Good communication skills in Bahasa Malaysia, English, and Mandarin to effectively communicate with all level.
• Able to work independently, manage multiple priorities, and meet project and production deadlines in a fast-paced manufacturing environment.
• A proactive team player with a strong sense of responsibility, continuous improvement mindset, and commitment to product quality and operational excellence.