PCBA Engineer

Pivotal Systems (Malaysia) Sdn Bhd; Kedah; On-site; MYR 60,000 - 90,000; Full time

Job summary

Pivotal Systems (Malaysia) Sdn Bhd is seeking an experienced PCBA Process Development & Optimization engineer to develop and optimize PCBA manufacturing processes across SMT, DIP, wave soldering and final assembly. You will support production, lead process improvements and ensure quality and regulatory compliance in a fast-paced environment.

The role requires 3+ years in PCBA manufacturing, strong knowledge of PCB assembly processes and hands-on experience with process documentation, SPC and

Qualifications

• Bachelor's Degree in Electronic Engineering or related field.
• Minimum 3 years of experience in PCBA manufacturing, SMT/DIP production, process engineering, or electronics manufacturing.
• Strong knowledge of PCBA manufacturing processes including SMT, DIP, reflow soldering, wave soldering, PCB assembly, AOI, SPI, ICT, testing and ESD control.
• Experience in process optimization, yield improvement, root cause analysis, CAPA, and New Product Introduction (NPI).
• Knowledge of manufacturing process documentation including SOPs, work instructions, PFMEA, Control Plans, and ECO/ECN.
• Proficient with Microsoft Excel and familiar with ERP/MES systems and production data analysis.
• Strong analytical, troubleshooting, problem-solving and decision-making skills.
• Good communication skills in Bahasa Malaysia, English, and Mandarin.
• Ability to work independently, manage multiple priorities and meet deadlines in a fast-paced manufacturing environment.
• Proactive team player with continuous improvement mindset and commitment to quality.

Responsibilities

• Develop, evaluate and optimize PCBA manufacturing processes to improve production efficiency and reduce cycle time and defects.
• Provide technical production support by monitoring processes, identifying bottlenecks, troubleshooting issues and applying CAPA.
• Set up and maintain PCBA production equipment including printers, pick-and-place, reflow ovens, AOI, SPI, ICT and test systems.
• Establish and maintain process control standards to meet IPC, customer and regulatory requirements, and support quality improvement activities.
• Prepare and maintain work instructions, process flow charts, SOPs, machine parameters and change documentation for standardized practices.
• Lead and participate in Lean, Kaizen, Six Sigma and yield improvement initiatives to enhance productivity and OEE.
• Ensure all processes comply with EHS, IPC, ISO and company safety policies.
• Collaborate with R&D, Quality and Production on NPI including DFM/DFT reviews, process validation and pilot builds.
• Work cross-functionally with Production, Quality, Maintenance, Procurement and suppliers to resolve issues and implement changes.
• Perform any other duties assigned by Management.

Skills

Analytical skills

Troubleshooting

Decision making

Education

Bachelor's Degree in Electronic Engineering

Tools

Excel

ERP/MES systems

Job description

PCBA Process Development & Optimization: Develop, evaluate, and optimize PCBA manufacturing processes, including SMT, DIP, wave soldering, reflow soldering, and final assembly, to improve production efficiency, reduce cycle time, and minimize defects and material waste.

Production Support & Troubleshooting: Provide technical support to production by monitoring assembly processes, identifying bottlenecks, troubleshooting process and equipment issues, performing root cause analysis, and implementing effective corrective and preventive actions (CAPA).

Equipment & Process Setup: Select, install, commission, program, and maintain PCBA production equipment such as screen printers, pick-and-place machines, reflow ovens, AOI, SPI, ICT, and functional test systems. Ensure equipment calibration and preventive maintenance are carried out.

Quality Assurance & Process Control: Establish and maintain process control standards to ensure products meet IPC, customer, and regulatory requirements. Support quality improvement activities through SPC, PFMEA, Control Plans, and process capability analysis.

Documentation & Standardization: Prepare and maintain work instructions, process flow charts, SOPs, machine parameters, engineering change documentation (ECN/ECO), and technical reports to ensure standardized manufacturing practices.

Continuous Improvement: Lead and participate in Lean Manufacturing, Kaizen, Six Sigma, and yield improvement initiatives to enhance productivity, reduce manufacturing costs, improve first-pass yield (FPY), and increase overall equipment effectiveness (OEE).

Safety & Compliance: Ensure all PCBA manufacturing processes comply with EHS regulations, IPC standards, ISO quality management systems, and company safety policies.

New Product Introduction (NPI): Collaborate with R&D, Quality, and Production teams to support new product introduction by conducting DFM/DFT reviews, process validation, pilot builds, line qualification, and smooth transition from prototype to mass production.

Cross-functional Collaboration: Work closely with Production, Quality, Maintenance, Procurement, and suppliers to resolve technical issues, implement engineering changes, and achieve manufacturing objectives.

Other Duties: Perform any other duties and responsibilities as assigned by Management from time to time, as deemed necessary.

Preferred Qualifications

Bachelor's Degree in Electronic Engineering, Electrical Engineering, Manufacturing Engineering, Mechatronics Engineering, or a related discipline.

Minimum 3 years of experience in PCBA manufacturing, SMT/DIP production, process engineering, or electronics manufacturing.

Strong knowledge of PCBA manufacturing processes, including SMT, DIP, reflow soldering, wave soldering, PCB assembly, AOI, SPI, ICT, functional testing, and ESD control.

Experience in process optimization, yield improvement, root cause analysis, CAPA, and New Product Introduction (NPI) is an advantage.

Knowledge of manufacturing process documentation, including SOPs, work instructions, PFMEA, Control Plans, and Engineering Change Orders (ECO/ECN).

Proficient in Microsoft Office applications, particularly Microsoft Excel, and familiar with ERP/MES systems and production data analysis.

Strong analytical, troubleshooting, problem-solving, and decision-making skills with the ability to resolve manufacturing and process-related issues effectively.

Good communication skills in Bahasa Malaysia, English, and Mandarin to effectively communicate with all level.

Able to work independently, manage multiple priorities, and meet project and production deadlines in a fast-paced manufacturing environment.

A proactive team player with a strong sense of responsibility, continuous improvement mindset, and commitment to product quality and operational excellence.