Boilerman cum Maintenance Technician

Puratos Malaysia Sdn Bhd; Kepong; On-site; MYR 48,000 - 64,000; Full time

Job summary

Puratos Malaysia Sdn Bhd in Malaysia is seeking a Maintenance Technician to service and maintain production machinery and facilities. You will work with the Chargeman, conduct preventive and corrective maintenance, troubleshoot electrical and mechanical systems, monitor energy consumption, and support GMP/HACCP compliance.

Daily duties include preparing reports, maintaining spare parts inventory, and training production staff while ensuring safety and reliability of the plant’s utilities and

Responsibilities

• Maintain boiler in the production area.
• Record boiler activity on an hourly basis.
• Configure the output of the boiler to meet safety specifications.
• Report to management on boiler status.
• Ensure the boiler maintenance checklist is followed.
• Ensure all production machinery operate within given conditions every morning before production starts.
• Carry out repair and maintenance of electrical facilities, power supply, machinery, production machinery and equipment, warehouse equipment, AHU, safety systems, building maintenance and facilities.
• Assist the Chargeman to oversee plumbing, fire protection and fire alarm repair and maintenance.
• Carry out scheduled preventive and corrective maintenance for all machinery and equipment.
• Record and monitor power consumption and assist management in energy savings through equipment operation.
• Oversee M&E, plumbing, fire protection and fire alarm systems.
• Operate mechanical tools to fabricate or repair parts and equipment as required.
• Troubleshoot equipment, hydraulics, or other mechanical systems including electrical facilities, power supplies, machineries, safety systems, building maintenance and facilities.
• Provide root cause analysis with operations to solve problems and make improvements.
• Support start-up of new equipment to meet mechanical design specifications.
• Interpret and revise technical data sheets, electrical schematics, I/O wiring, and panel drawings.
• Respond to site equipment and process alarms, troubleshoot and repair.
• Maintain spare parts inventory and request replenishment of critical spares to reduce downtime.
• Carry out scheduled preventive and corrective maintenance for all machineries and equipment.
• Check and optimize utilities consumption and detect waste with action plan.
• Establish and maintain contacts with machinery, equipment and spare parts suppliers and service companies.
• Record keeping for all services and maintenance performed.
• Prepare reports on actual equipment condition, spare parts, repairs and utilities.
• Create and follow yearly revisions plan.
• Train and supervise production and technical personnel.
• Prepare written communications in compliance with Food Safety Management System, Halal and other regulatory requirements.
• Perform assigned duties with safety in mind and support supervision and leadership of Maintenance Technician.
• Support GMP, HACCP and FSSC22000 implementation and other standards the company pursues in the future.

Job description

Ensure maintenance of the Boiler in the production area

Record boiler activity on an hourly basis

Configure the output of the Boiler to achieve the safety specification

Report to management on the Boiler situation

Ensure the checklist of Boilers Maintenance

Ensure all production machineries are operated within given conditions every morning before production starts

Carry out repair and maintenance of all electrical facilities, power supply, machineries, production machineries and equipment, warehouse equipment, air handling unit (AHU), safety systems, building maintenance and facilities

Assist the Chargeman to oversee plumbing, fire protection and fire alarm repair and maintenance

Carry out scheduled preventive and corrective maintenance for all machineries and equipment

Record and monitor power consumption and assist management in energy savings through equipment operation

Oversee all M&E, plumbing, fire protection and fire alarm systems.

Operates mechanical tools and equipment as required to fabricate or repair industrial parts and equipment.

Troubleshoot equipment, hydraulics, or other mechanical systems including electrical facilities, power supplies, machineries (production machineries, warehouse equipment, air handling unit [AHU], fan coil units [FCU], transformers, air-compressor), safety systems (fire protection equipment), building maintenance and facilities.

Troubleshoots mechanical problems and performs root cause analysis in partnership with operations to solve problems and make improvements.

Provide support of start-up of new equipment to ensure it meets all mechanical design specifications.

Assist to interpret and revise technical data sheets, electrical schematics, I/O wiring and panel drawings.

Respond to Site equipment and process alarms, troubleshoot and make effective repairs.

Maintaining spare part inventory & request for replenishment of critical spare part to reduce possible downtime.

Carry out scheduled preventive and corrective maintenance for all machineries & equipment.

Check and optimize the utilities consumption & also detect waste with action plan

Establish and maintain contacts with all machinery, equipment and spare parts suppliers and service companies.

Record keeping for all services & maintenance that are being done.

Prepare necessary reports about the actual situation of equipment, spare parts, repair & service, and utilities.

Create and follow the yearly revisions plan

Training and supervising the production and technical personnel.

Prepare and complete written communications in strict compliance with all Food Safety Management System, Halal, and other regulatory requirements.

Perform assigned duties with a high degree of proficiency and mindfulness of personal safety and those around.

To provide supervision and leadership to Maintenance Technician.

To support the implementation of GMP, HACCP and FSSC22000 of the company and other standards that the company wants to pursue in future.