Overview
Industrial Engineering is one of our main pillars to increase productivity and efficiency and reduce production costs. This is done through the effective implementation of Standardized Work, Time Management, Work Station design and Ergonomics methods, which help align all processes and individual workplaces within the Value Stream and improve the line KPIs.
Responsibilities
- Calculate production line capacity by measuring cycle time
- Perform time studies based on stopwatch and MTM-1 analysis (with specific frequency or as requested by supervisor)
- MTM-1 analysis in CAPP knowledge
- Balance production lines to optimize the output of pieces
- Optimize operators’ workload
- Create production documentation for operators
- Create and update work instructions in all working stations
- Create and update standardized work and improvements to balancing of operator workload, based on time studies (stopwatch for machinery / MTMs for manual content) and balancing charts
- Maintenance of IE documentation such as Capacity Charts, Capacity Matrix, Component Tables
- Cooperate with the ergonomic conditions in all working stations
- Perform Ergonomic Analysis (Ergochecks and IGEL studies), propose and follow up workstation changes to improve ergonomic conditions of operators
- Assist in the creation and maintenance of routings in SAP
- Create and update SAP routings based on the calculated cycle times with the use of CAPP Knowledge
- Create production conditions
- Line layout design, development and improvement (participates in PGLs for new lines)
- Perform Work Station Release (IE checklist) to new workstations / production lines, or workstations with process changes
- Responsible for the design of line accessories, follow up acquisition process and coordinates the release of accessories (ESD and Risk Analysis)
- Define and document layout improvements at Plant Level
- Responsible to propose and document improvements on production lines (ergonomic, quality, IDC, time, etc.), according to KPI. Support in continuous improvement projects
- Validate feasibility of logistics concept according to the production line needs
- Approve suppliers and customers packaging
- Trigger materials repacking based on the production line needs
Technical Tasks
- MTM
- Time Studies / Time Data Management
- Work Station Design
- Ergonomics: Ergocheck + IGEL
- Line Balancing
- Operator Instructions creation
- Capacity Tables creation
- Layout development
- SAP Expert
- CAPP Knowledge
Qualifications
English advanced.
Additional notes: The description preserves the original responsibilities and knowledge areas (MTM-1, CAPP, SAP, Ergonomics) and aligns with the role requirements.