Welding Fixture Maintenance Technician

Adroitre Energy; Pune District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Adroitre Energy in Pune is seeking a Welding Fixture Maintenance Technician to ensure maximum availability and reliability of welding fixtures. You will perform preventive, predictive, and breakdown maintenance, align and calibrate fixtures, and support NPD/trials to minimize downtime while maintaining product quality.

The ideal candidate has a Diploma/ITI in mechanical fields and 25 years of relevant experience, with hands-on fixture assembly, alignment, and diagnostic skills, plus knowledge of

Qualifications

• ITI or Diploma in Mechanical/Mechatronics/Tool & Die Engineering (required).
• 25 years of experience in welding fixture maintenance in automotive/sheet metal sectors.
• Ability to read engineering drawings and fixture layouts.
• Strong problem-solving and diagnostic skills with hands-on fixture maintenance.

Responsibilities

• Perform preventive, predictive, and breakdown maintenance of robotic and manual welding fixtures.
• Inspect, repair, and maintain fixture components including clamps, locators, pneumatic cylinders, sensors, limit switches, guide pins and stopper mechanisms.
• Diagnose and resolve fixture-related issues during production to minimize downtime.
• Carry out fixture alignment, calibration, and dimensional verification to ensure product quality.
• Modify and improve fixtures to accommodate engineering changes, new models, and process improvements.
• Support production, quality, and welding engineering during NPD, trials, PPAP, and SOP activities.
• Maintain fixture history cards, preventive maintenance schedules, breakdown records, and spare parts inventory.
• Coordinate with Tool Room for fabrication and machining of fixture replacement parts.
• Implement Kaizen, Poka-Yoke, and TPM initiatives to improve fixture reliability and productivity.
• Ensure maintenance activities comply with 5S, Safety, ISO 9001, and IATF 16949.

Skills

Robotic welding fixtures

Pneumatic systems

Hydraulic components

Engineering drawings

Fixture assembly

Measuring instruments

Welding knowledge

Root cause analysis

Teamwork

Education

ITI/Tool & Die Maker

Diploma in Mechanical/Mechatronics/Tool & Die

Job description

Job Description Welding Fixture Maintenance Technician

Position Details

Position: Welding Fixture Maintenance Technician
Department: Tool Room / Maintenance

Location: Nighoje, Chakan, Pune
Reporting To: Maintenance Engineer / Tool Room In-charge

Job Purpose

To ensure maximum availability, reliability, and accuracy of all robotic and manual welding fixtures through preventive maintenance, breakdown support, and continuous improvement, thereby minimizing production downtime and maintaining product quality.

Key Responsibilities

• Perform preventive, predictive, and breakdown maintenance of robotic and manual welding fixtures.
• Inspect, repair, and maintain fixture components including clamps, locators, pneumatic cylinders, sensors, limit switches, guide pins, bushes, and stopper mechanisms.
• Diagnose and resolve fixture-related issues during production to minimize downtime.
• Carry out fixture alignment, calibration, and dimensional verification to ensure product quality.
• Modify and improve fixtures to accommodate engineering changes, new models, and process improvements.
• Support production, quality, and welding engineering teams during new product development (NPD), trials, PPAP, and SOP activities.
• Maintain fixture history cards, preventive maintenance schedules, breakdown records, and spare parts inventory.
• Coordinate with Tool Room for fabrication and machining of fixture replacement parts.
• Implement Kaizen, Poka-Yoke, and TPM initiatives to improve fixture reliability and productivity.
• Ensure all maintenance activities comply with 5S, Safety, ISO 9001, and IATF 16949 requirements.
• Ensure fixtures are production-ready before every shift and changeover.

Required Skills & Competencies

• Knowledge of robotic welding fixtures (ABB, KUKA, FANUC, or Yaskawa preferred).
• Strong understanding of pneumatic systems, hydraulic components, sensors, solenoid valves, and limit switches.
• Ability to read engineering drawings, fixture layouts, and welding jig designs.
• Hands-on experience in fixture assembly, fitting, alignment, and troubleshooting.
• Proficiency in using measuring instruments such as Vernier Caliper, Height Gauge, Dial Gauge, and Feeler Gauge.
• Basic welding and fabrication knowledge.
• Root Cause Analysis (5 Why, Fishbone) and problem-solving skills.
• Good communication and teamwork.

Qualification & Experience

Qualification:

• ITI (Fitter/Tool & Die Maker/Mechanic) or Diploma in Mechanical, Mechatronics, or Tool & Die Engineering.

Experience:

• 25 years of experience in welding fixture maintenance within the automotive or sheet metal manufacturing industry.

Key Performance Indicators (KPIs)

• Fixture Availability: 99%
• Preventive Maintenance Compliance: 100%
• Fixture Breakdown Response Time: 30 Minutes
• Fixture Repair Turnaround Time: 24 Hours
• Production Downtime Due to Fixture Failure: Zero
• Fixture-Related Customer Complaints: Zero
• Kaizen / Improvement Projects: Minimum 2 per Quarter
• 5S & Safety Audit Compliance: 100%

Key Attributes

• Strong analytical and problem-solving skills.
• Quick response during production breakdowns.
• High level of ownership and accountability.
• Safety and quality-oriented mindset.
• Positive attitude with a continuous improvement approach.
• Ability to work under pressure and meet production targets.