ENGINEER - FIXTURE DESIGN

Sansera Engineering Limited; Bengaluru; On-site; INR 900,000 - 1,200,000; Full time

Job summary

Sansera Engineering Limited in Bengaluru is seeking a Fixture Design Engineer with 3–6 years of experience to design, validate, and optimize fixtures for aerospace, defence, and semiconductor products. The role covers 3-2-1 locating, GD&T, and robust workholding concepts, using CAD tools like NX, CATIA, Creo and SolidWorks.

You will collaborate with cross-functional teams to ensure tight tolerances and efficient setups.

Qualifications

• BE / B.Tech / Diploma in Mechanical Engineering or equivalent.
• 3–6 years of experience in Fixture Design, Tool Design, Manufacturing Engineering, or Precision Manufacturing.
• Exposure to Aerospace, Defence, Semiconductor, Automotive, or Precision Engineering industries.

Responsibilities

• Design and develop machining, assembly, inspection, welding, and special-purpose fixtures for precision components.
• Develop fixture concepts based on geometry, process requirements, and manufacturing strategy.
• Review drawings, GD&T requirements, customer specifications, and process plans.
• Prepare 3D models, 2D drawings, BOMs, and design documentation using CAD software.
• Standardize fixture elements and modular tooling concepts to reduce lead time and cost.
• Conduct tolerance stack-up analysis and fixture validation studies.
• Coordinate with NC Programming, Production, Quality, Tool Room, and Manufacturing Engineering teams.
• Support First Article Inspection (FAI), process qualification, and production readiness activities.

Skills

Fixture design principles

3-2-1 locating

GD&T understanding

Tolerance stack-up analysis

Engineering change management

Teamwork and communication

Project management

Education

BE / B.Tech / Diploma in Mechanical Engineering

Tools

Siemens NX

CATIA

Creo

SolidWorks

Teamcenter

ERP/SAP

Job description

Sansera Engineering Limited

PRIME FUNCTION

To design, develop, validate, and optimize manufacturing solutions including machining fixtures, assembly tooling, inspection systems, special‑purpose equipment, and process engineering solutions for Aerospace, Defence, and Semiconductor products, ensuring quality, productivity, process capability, compliance, and cost‑effective manufacturing.

Job Description / Responsibilities

Fixture Design & Development

• Design and develop machining, assembly, inspection, welding, and special‑purpose fixtures for precision components.
• Develop fixture concepts based on component geometry, process requirements, and manufacturing strategy.
• Review engineering drawings, GD&T requirements, customer specifications, and process plans.
• Design advanced work‑holding mechanisms using 3‑2‑1 principles.
• Prepare 3D models, 2D manufacturing drawings, BOMs, and design documentation using CAD software.
• Standardize fixture elements and modular tooling concepts to reduce lead time and cost.
• Selection of right materials for fixture elements.

Validation & Manufacturing Support

• Conduct tolerance stack‑up analysis and fixture validation studies.
• Support fixtures prove‑out, machine trials, and production implementation.
• Evaluate fixture performance and implement design improvements based on production feedback.
• Coordinate with NC Programming, Production, Quality, Tool Room, and Manufacturing Engineering teams.
• Support First Article Inspection (FAI), process qualification, and production readiness activities.

Aerospace, Defence & Semiconductor Requirements

• Design fixtures capable of achieving tight tolerances and minimum setups.
• Ensure compliance with aerospace, defence & semi‑conductor quality requirements.
• Develop solutions for complex 3‑axis, 4‑axis, and 5‑axis machining applications.
• Support precision manufacturing of Aluminium, Titanium, Stainless Steel, Inconel, and Semiconductor materials.
• Implement poka‑yoke and fool‑proofing concepts to minimize setup and quality risks.

Continuous Improvement

• Drive fixture standardization and modularization initiatives.
• Improve accessibility, ergonomics, setup reduction, and machining productivity.
• Support root cause analysis and corrective actions for fixture‑related issues.
• Identify opportunities for cost reduction and process optimization.
• Maintain engineering records, revision control, and documentation.

Authority

• Recommend fixture concepts, clamping methods, material selection and design improvements.
• Approve fixture design modifications within assigned responsibilities.
• Coordinate fixture trials and validation activities.
• Escalate technical concerns and design risks to the Engineering Manager.
• Recommend corrective and preventive actions for fixture‑related issues.

JOB SPECIFICATION / COMPETENCY

Educational Qualification

• BE / B.Tech / Diploma in Mechanical Engineering, Production Engineering, Tool Engineering, Manufacturing Engineering, or equivalent.

Experience

• 3–6 years of experience in Fixture Design, Tool Design, Manufacturing Engineering, or Precision Manufacturing.
• Exposure to Aerospace, Defence, Semiconductor, Automotive, or Precision Engineering industries.

Technical Competencies

• Strong knowledge of fixture design principles and work‑holding concepts.
• Expertise in 3‑2‑1 locating principles and geometric constraint methods.
• Knowledge of CNC machining processes (3‑axis, 4‑axis, and 5‑axis).
• Proficiency in CAD software such as:
  • Siemens NX, CATIA V5/V6, Creo, SolidWorks
• Strong understanding of:
  • GD&T, Engineering drawings, Tolerance stack‑up analysis, DFM/DFA concepts
• Knowledge of fixture components:
  • Locators, Clamps, Hydraulic/Pneumatic systems, Zero‑point clamping systems, Modular tooling systems
• Familiarity with Aerospace quality systems such as: AS9100, NADCAP.
• Working knowledge of Teamcenter, ERP/SAP and engineering change management systems.

Behavioural Competencies

• Analytical thinking and problem‑solving skills.
• Innovation and creativity in fixture concepts.
• Attention to detail and technical accuracy.
• Effective communication and teamwork.
• Project management and prioritization skills.
• Ownership and accountability.
• Continuous improvement mindset.

Performance Measures

• On‑time release of fixture designs.
• First‑time‑right fixture validation success rate.
• Reduction in setup time and machining downtime.
• Improvement in process capability (Cp / Cpk).
• Reduction in fixture‑related quality issues.
• Cost savings through fixture standardization.
• Successful support of NPI/NPD programs.
• Customer and internal stakeholder satisfaction.
• Compliance with quality and audit requirements.
• Contribution to productivity and continuous improvement initiatives.

Skills Competencies

• Adapting to Change
• Collaboration and Team Building
• Communicating Effectively
• Attentive Listening
• Delivering High Quality Work