Job description
Company - Xolopack india LTD.
Title: Production Manager Paper Converting & Packaging
Location: Kundali industrial area, Sonipat, Haryana
Experience: Minimum 4-5 years
Job Type: Full-time Onsite / Permanent
Key Responsibilities (KRAs):
- Plan, schedule and run daily production across spoon paper wrapping, laminated cake base, silver pouch, and POS roll slitting lines to meet order commitments and delivery timelines.
- Build and lead shift-wise teams of machine operators, technicians, electricians and line supervisors for each product line; ensure adequate manning and cross-training across lines.
- Manage machine-wise output and efficiency for wrapping machines, lamination plant, pouch-making machines and slitting/rewinding machines, including changeovers, downtime reduction and preventive maintenance.
- Prepare and maintain SOPs, work instructions and process parameters for each product line; ensure line-wise adherence and periodic audits.
- Monitor and control key process parameters lamination bond strength, wrapping seal integrity, pouch barrier/seal quality, slitting width tolerance and roll winding quality to meet customer specifications.
- Own quality outcomes in coordination with QA/QC in-process checks, rejection/rework tracking, and root-cause corrective actions for each product line.
- Plan raw material and packing material requirements (base paper, PE/BOPP/metalized films, adhesives, ink, cores) in line with the production plan; coordinate procurement and manage RM/PM inventory to avoid line stoppages.
- Track yield, wastage, and rejection percentage line-wise; drive initiatives to reduce material loss and improve overall equipment effectiveness (OEE).
- Work closely with machine suppliers and OEMs (domestic and international) for installation, commissioning, upgrades and troubleshooting of converting, lamination, pouch-making and slitting equipment.
- Estimate production costs, prepare and manage the production budget, and report on key metrics output, efficiency, wastage, cost per unit to plant/senior management.
Required Qualification, Skills & Competencies:
- Proven experience as a Production/Plant Manager in paper converting, flexible packaging, or food packaging manufacturing — prior exposure to paper wrapping/lamination, pouch making, or slitting & rewinding operations is essential.
- Hands-on knowledge of lamination machines, pouch/bag making machines, slitting-rewinding machines and paper wrapping/converting lines, including their process parameters and common troubleshooting.
- Working knowledge of food-contact packaging requirements and certifications such as FSSAI, GMP, BRC/BRCGS, ISO 9001/22000, and HACCP.
- Sound understanding of production planning, capacity utilization, manpower planning and shift management in a multi-product-line plant.
- Experience with RM/PM planning and inventory control for paper, films, laminates and packaging consumables.
- Good understanding of quality standards, health & safety regulations, and budgeting/cost-control concepts.
- Proficient in MS Office and ERP software; comfortable working with production dashboards and reports.
- Strong leadership, team-building and shop-floor communication skills; results-driven with strong decision-making and problem-solving ability.
- Post-graduation/MBA in Operations preferred; Undergraduate degree in Engineering (B.E./B.Tech) or a related discipline.