Packaging Line Engineer

Technosoft Engineering; Maharashtra; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Technosoft Engineering is seeking a Packaging Line Engineer located in Pune, India. The role involves designing, modeling, and optimizing packaging line processes to ensure efficiency and compliance with industry standards.

The ideal candidate will have a Bachelor’s or Master’s degree in Mechanical Engineering and over 10 years of relevant experience in FMCG or related industries. Knowledge of simulation software like Plant Simulation and Lean methodologies is essential for this position.

Qualifications

• 10+ years of experience in packaging line design and optimization.
• Expertise in Lean and Six Sigma methodologies.
• Strong knowledge of automated packaging systems.

Responsibilities

• Design and model packaging line processes using advanced simulation tools.
• Analyze production workflows to identify and address inefficiencies.
• Implement process improvement methodologies to enhance productivity.

Skills

Packaging line design

Simulation software expertise (Plant Simulation, FlexSim)

Lean Manufacturing

Six Sigma methodologies

Problem-solving

Education

Bachelor’s/Master’s Degree in Mechanical Engineering or related field

Tools

Plant Simulation

FlexSim

Process Simulate

Simulia

Job description

Job Title

Packaging Line Engineer

Job Location: Pune

Preferred Industries

FMCG, EPC, Oil and Gas, Chemicals

Responsibilities

• Design, model, and simulate packaging line processes using Plant Simulation, FlexSim, Process Simulate, and Simulia.
• Analyze production workflows to identify bottlenecks, inefficiencies, and improvement opportunities.
• Develop digital twins of packaging lines to evaluate performance and optimize layouts.
• Work with cross‑functional teams (Manufacturing, Quality, Automation, and Maintenance) to enhance line productivity and reduce downtime.
• Conduct feasibility studies for new packaging equipment, conveyor systems, and robotics integration.
• Perform capacity planning, throughput analysis, and material flow simulations for existing and new packaging lines.
• Implement Lean Manufacturing and Six Sigma methodologies to drive process improvements.
• Ensure compliance with GMP, HACCP, FDA, ISO, and industry regulations related to packaging line operations.
• Lead continuous improvement initiatives, drive OEE (Overall Equipment Effectiveness) improvements, and reduce production costs.
• Support factory acceptance tests (FAT) and site acceptance tests (SAT) for new equipment and automation systems.

Qualifications

BE/B Tech (Mechanical)

Candidate Requirements

• Bachelor’s/Master’s Degree in Mechanical Engineering, Industrial Engineering, Automation, or a related field.
• 10+ years of experience in packaging line design, simulation, and optimization in industries such as FMCG, CPG, Pharmaceuticals, or Industrial Manufacturing.
• Expertise in Plant Simulation, FlexSim, Process Simulate, and Simulia for modelling and process optimization.
• Strong knowledge of automated packaging systems, robotics, conveyors, filling, labeling, and palletizing operations.
• Good understanding with PLC/SCADA‑controlled packaging lines and Industry 4.0 solutions.
• Understanding of material handling, logistics, and supply chain constraints affecting packaging efficiency.
• Familiarity with Lean, Six Sigma, Kaizen, and TPM methodologies for operational excellence.
• Strong problem‑solving, analytical, and data‑driven decision‑making skills.
• Ability to lead cross‑functional teams and manage multiple projects in a fast‑paced environment.
• Excellent communication and stakeholder management skills.