Team Lead - Process Engineering

Tonglit Autogistic; Chennai; On-site; INR 400,000 - 800,000; Full time

Job summary

Tonglit Autogistic Pvt Ltd. in Chennai, India, is seeking a manufacturing engineer to evaluate and improve processes by studying product requirements, designing analyses on the floor, and coordinating with equipment vendors and operators.

You will help ensure product quality by testing processes, develop working instructions and standards, and guide technicians on new product introduction, with a focus on cost reduction and efficiency.

Qualifications

• Evaluates and decides manufacturing processes by studying product requirements
• Designs and conducts floor-level analyses
• Applies knowledge of product design, fabrication, assembly, tooling, and materials
• Confers with equipment vendors and operators to gather observations

Responsibilities

• Assures product and process quality by designing testing methods
• Tests finished- product and process capabilities; establishes standards
• Completes design and development projects by guiding technicians on new processes
• Develops working instructions, workmanship standards and process documents
• Ensures released products have adequate BOM and routings by liaising with production planning
• Improves operations for quality, productivity, efficiency and cost savings, providing data like control charts and process capability
• Investigates operational problems affecting production and reports recommendations
• Calculates production, labor, and material costs; reviews schedules; estimates future requirements
• Works with design engineering on DFX (design for excellence) including design for cost/test/manufacturability/assembly
• Collaborates with other departments to determine costs, runtime, cost reduction and feedback loop

Job description

• Evaluates decides manufacturing processes by studying product requirements; designing and conducting analysis on floor; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators.
• Assures product and process quality by designing testing methods; testing finished- product and process capabilities; establishing standards; confirming manufacturing processes.
• Completes design and development projects by training and guiding technicians on processes relating to new product.
• Develops working instructions, workmanship standards and process documents, and ensure they are followed while liaising with production planner/scheduler for ensuring the released products have adequate BOM and routings
• Improves continually existing operation, for increased quality, productivity, efficiency and cost savings. Provides manufacturing data i.e. production control charts, reliability, process capability, to improve the process and identifies ways to reduce production costs through recommendations - i.e. new process equipment with justification /revised work flow / space requirements /equipment relay out.
• Investigates operational problems affecting production and reporting and recommending solutions.
• Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.
• Work with design engineering team on DFX (design for excellence) to include:
• Design for cost
• Design for test
• Design for manufacturability
• Design for assembly
• Work with other relevant departments to determine estimated costs, run time, cost reduction and close the feedback loop