Methods Engineer

Socomec Group; Gurugram District; On-site; INR 900,000 - 1,200,000; Full time

Job summary

Socomec Group in India seeks an experienced manufacturing operations professional to lead the design, installation, and commissioning of new assembly lines and related equipment. You will define takt-based station requirements, coordinate jig/fixture development, and drive supplier and vendor selections to meet project targets.

You will also develop and maintain ISO documentation, apply poka-yoke principles, perform capacity studies, and guide continuous improvement initiatives to boost

Responsibilities

• Conduct feasibility studies, process simulations, and validations for new assembly lines.
• Determine the required number of assembly stations based on takt time and special process requirements.
• Identify requirements and coordinate the development of jigs and fixtures.
• Manage the installation and commissioning of assembly lines and new machinery.
• Evaluate and finalize vendors for special-purpose machines (SPMs), fixtures, and project requirements.
• Identify and develop new suppliers for assembly facilities and equipment.
• Prepare and maintain ISO documentation, including PFC, PFD, PFMEA, control plans, and work instructions.
• Incorporate poka-yoke principles into jigs and fixtures to prevent process errors.
• Perform stopwatch studies and capacity analysis, and lead cycle-time reduction initiatives.
• Lead process design, optimization, and improvement initiatives for assembly operations.
• Plan and execute continuous improvement projects to enhance productivity, quality, and efficiency.
• Train and guide associates and supervisors on process standards and manufacturing best practices.
• Support internal, external, customer, and regulatory process audits.
• Identify and drive low-cost improvement and cost-saving projects.
• Drive digitalization and automation of manual manufacturing processes.
• Develop assembly line layouts for new projects.
• Finalize plant and assembly line layouts to support efficient material and process flow.
• Develop packaging solutions for new products.
• Improve packaging solutions for existing products to enhance quality, cost, and handling efficiency.

Job description

• Conduct feasibility studies, process simulations, and validations for new assembly lines.
• Determine the required number of assembly stations based on takt time and special process requirements.
• Identify requirements and coordinate the development of jigs and fixtures.
• Manage the installation and commissioning of assembly lines and new machinery.
• Evaluate and finalize vendors for special-purpose machines (SPMs), fixtures, and project requirements.
• Identify and develop new suppliers for assembly facilities and equipment.
• Prepare and maintain ISO documentation, including PFC, PFD, PFMEA, control plans, and work instructions.
• Incorporate poka-yoke principles into jigs and fixtures to prevent process errors.
• Perform stopwatch studies and capacity analysis, and lead cycle-time reduction initiatives.
• Lead process design, optimization, and improvement initiatives for assembly operations.
• Plan and execute continuous improvement projects to enhance productivity, quality, and efficiency.
• Train and guide associates and supervisors on process standards and manufacturing best practices.
• Support internal, external, customer, and regulatory process audits.
• Identify and drive low-cost improvement and cost-saving projects.
• Drive digitalization and automation of manual manufacturing processes.
• Develop assembly line layouts for new projects.
• Finalize plant and assembly line layouts to support efficient material and process flow.
• Develop packaging solutions for new products.
• Improve packaging solutions for existing products to enhance quality, cost, and handling efficiency.